Compression Performance and Deformation Behavior of 3D-Printed PLA-Based Lattice Structures

The aim of this study is to fabricate biodegradable PLA-based composite filaments for 3D printing to manufacture bear-loading lattice structures. First, CaCO<sub>3</sub> and TCP as inorganic fillers were incorporated into a PLA matrix to fabricate a series of composite filaments. The mat...

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Main Authors: Dongxue Qin, Lin Sang, Zihui Zhang, Shengyuan Lai, Yiping Zhao
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/5/1062
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author Dongxue Qin
Lin Sang
Zihui Zhang
Shengyuan Lai
Yiping Zhao
author_facet Dongxue Qin
Lin Sang
Zihui Zhang
Shengyuan Lai
Yiping Zhao
author_sort Dongxue Qin
collection DOAJ
description The aim of this study is to fabricate biodegradable PLA-based composite filaments for 3D printing to manufacture bear-loading lattice structures. First, CaCO<sub>3</sub> and TCP as inorganic fillers were incorporated into a PLA matrix to fabricate a series of composite filaments. The material compositions, mechanical properties, and rheology behavior of the PLA/CaCO<sub>3</sub> and PLA/TCP filaments were evaluated. Then, two lattice structures, cubic and Triply Periodic Minimal Surfaces-Diamond (TPMS-D), were geometrically designed and 3D-printed into fine samples. The axial compression results indicated that the addition of CaCO<sub>3</sub> and TCP effectively enhances the compressive modulus and strength of lattice structures. In particular, the TPMS-D structure showed superior load-carrying capacity and specific energy absorption compared to those of its cubic counterparts. Furthermore, the deformation behavior of these two lattice structures was examined by image recording during compression and computed tomography (CT) scanning of samples after compression. It was observed that pore structure could be well held in TPMS-D, while that in cubic structure was destroyed due to the fracture of vertical struts. Therefore, this paper highlights promising 3D-printed biodegradable lattice structures with excellent energy-absorption capacity and high structural stability.
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spelling doaj.art-0fe68655ddde4df1ba2914084c48a0e52023-11-23T23:40:31ZengMDPI AGPolymers2073-43602022-03-01145106210.3390/polym14051062Compression Performance and Deformation Behavior of 3D-Printed PLA-Based Lattice StructuresDongxue Qin0Lin Sang1Zihui Zhang2Shengyuan Lai3Yiping Zhao4Department of Radiology, The Second Affiliated Hospital of Dalian Medical University, Dalian 116027, ChinaSchool of Automotive Engineering, Dalian University of Technology, Dalian 116024, ChinaSchool of Automotive Engineering, Dalian University of Technology, Dalian 116024, ChinaDepartment of Radiology, The Second Affiliated Hospital of Dalian Medical University, Dalian 116027, ChinaDepartment of Radiology, The Second Affiliated Hospital of Dalian Medical University, Dalian 116027, ChinaThe aim of this study is to fabricate biodegradable PLA-based composite filaments for 3D printing to manufacture bear-loading lattice structures. First, CaCO<sub>3</sub> and TCP as inorganic fillers were incorporated into a PLA matrix to fabricate a series of composite filaments. The material compositions, mechanical properties, and rheology behavior of the PLA/CaCO<sub>3</sub> and PLA/TCP filaments were evaluated. Then, two lattice structures, cubic and Triply Periodic Minimal Surfaces-Diamond (TPMS-D), were geometrically designed and 3D-printed into fine samples. The axial compression results indicated that the addition of CaCO<sub>3</sub> and TCP effectively enhances the compressive modulus and strength of lattice structures. In particular, the TPMS-D structure showed superior load-carrying capacity and specific energy absorption compared to those of its cubic counterparts. Furthermore, the deformation behavior of these two lattice structures was examined by image recording during compression and computed tomography (CT) scanning of samples after compression. It was observed that pore structure could be well held in TPMS-D, while that in cubic structure was destroyed due to the fracture of vertical struts. Therefore, this paper highlights promising 3D-printed biodegradable lattice structures with excellent energy-absorption capacity and high structural stability.https://www.mdpi.com/2073-4360/14/5/1062polylactic acid (PLA)compression propertiestriply periodic minimal surfaces (TPMS)computed tomography (CT) scanning
spellingShingle Dongxue Qin
Lin Sang
Zihui Zhang
Shengyuan Lai
Yiping Zhao
Compression Performance and Deformation Behavior of 3D-Printed PLA-Based Lattice Structures
Polymers
polylactic acid (PLA)
compression properties
triply periodic minimal surfaces (TPMS)
computed tomography (CT) scanning
title Compression Performance and Deformation Behavior of 3D-Printed PLA-Based Lattice Structures
title_full Compression Performance and Deformation Behavior of 3D-Printed PLA-Based Lattice Structures
title_fullStr Compression Performance and Deformation Behavior of 3D-Printed PLA-Based Lattice Structures
title_full_unstemmed Compression Performance and Deformation Behavior of 3D-Printed PLA-Based Lattice Structures
title_short Compression Performance and Deformation Behavior of 3D-Printed PLA-Based Lattice Structures
title_sort compression performance and deformation behavior of 3d printed pla based lattice structures
topic polylactic acid (PLA)
compression properties
triply periodic minimal surfaces (TPMS)
computed tomography (CT) scanning
url https://www.mdpi.com/2073-4360/14/5/1062
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AT linsang compressionperformanceanddeformationbehaviorof3dprintedplabasedlatticestructures
AT zihuizhang compressionperformanceanddeformationbehaviorof3dprintedplabasedlatticestructures
AT shengyuanlai compressionperformanceanddeformationbehaviorof3dprintedplabasedlatticestructures
AT yipingzhao compressionperformanceanddeformationbehaviorof3dprintedplabasedlatticestructures