Three-Dimensional Printing Quality Inspection Based on Transfer Learning with Convolutional Neural Networks

Fused deposition modeling (FDM) is a form of additive manufacturing where three-dimensional (3D) models are created by depositing melted thermoplastic polymer filaments in layers. Although FDM is a mature process, defects can occur during printing. Therefore, an image-based quality inspection method...

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Main Authors: Cheng-Jung Yang, Wei-Kai Huang, Keng-Pei Lin
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/1/491
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author Cheng-Jung Yang
Wei-Kai Huang
Keng-Pei Lin
author_facet Cheng-Jung Yang
Wei-Kai Huang
Keng-Pei Lin
author_sort Cheng-Jung Yang
collection DOAJ
description Fused deposition modeling (FDM) is a form of additive manufacturing where three-dimensional (3D) models are created by depositing melted thermoplastic polymer filaments in layers. Although FDM is a mature process, defects can occur during printing. Therefore, an image-based quality inspection method for 3D-printed objects of varying geometries was developed in this study. Transfer learning with pretrained models, which were used as feature extractors, was combined with ensemble learning, and the resulting model combinations were used to inspect the quality of FDM-printed objects. Model combinations with VGG16 and VGG19 had the highest accuracy in most situations. Furthermore, the classification accuracies of these model combinations were not significantly affected by differences in color. In summary, the combination of transfer learning with ensemble learning is an effective method for inspecting the quality of 3D-printed objects. It reduces time and material wastage and improves 3D printing quality.
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spelling doaj.art-10132e801104482a89ecb637a29efb942023-12-02T00:57:41ZengMDPI AGSensors1424-82202023-01-0123149110.3390/s23010491Three-Dimensional Printing Quality Inspection Based on Transfer Learning with Convolutional Neural NetworksCheng-Jung Yang0Wei-Kai Huang1Keng-Pei Lin2Program in Interdisciplinary Studies, National Sun Yat-sen University, Kaohsiung 80424, TaiwanDepartment of Information Management, National Sun Yat-sen University, Kaohsiung 80424, TaiwanDepartment of Information Management, National Sun Yat-sen University, Kaohsiung 80424, TaiwanFused deposition modeling (FDM) is a form of additive manufacturing where three-dimensional (3D) models are created by depositing melted thermoplastic polymer filaments in layers. Although FDM is a mature process, defects can occur during printing. Therefore, an image-based quality inspection method for 3D-printed objects of varying geometries was developed in this study. Transfer learning with pretrained models, which were used as feature extractors, was combined with ensemble learning, and the resulting model combinations were used to inspect the quality of FDM-printed objects. Model combinations with VGG16 and VGG19 had the highest accuracy in most situations. Furthermore, the classification accuracies of these model combinations were not significantly affected by differences in color. In summary, the combination of transfer learning with ensemble learning is an effective method for inspecting the quality of 3D-printed objects. It reduces time and material wastage and improves 3D printing quality.https://www.mdpi.com/1424-8220/23/1/491fused deposition modelingimage analysisquality inspectiontransfer learningensemble learning
spellingShingle Cheng-Jung Yang
Wei-Kai Huang
Keng-Pei Lin
Three-Dimensional Printing Quality Inspection Based on Transfer Learning with Convolutional Neural Networks
Sensors
fused deposition modeling
image analysis
quality inspection
transfer learning
ensemble learning
title Three-Dimensional Printing Quality Inspection Based on Transfer Learning with Convolutional Neural Networks
title_full Three-Dimensional Printing Quality Inspection Based on Transfer Learning with Convolutional Neural Networks
title_fullStr Three-Dimensional Printing Quality Inspection Based on Transfer Learning with Convolutional Neural Networks
title_full_unstemmed Three-Dimensional Printing Quality Inspection Based on Transfer Learning with Convolutional Neural Networks
title_short Three-Dimensional Printing Quality Inspection Based on Transfer Learning with Convolutional Neural Networks
title_sort three dimensional printing quality inspection based on transfer learning with convolutional neural networks
topic fused deposition modeling
image analysis
quality inspection
transfer learning
ensemble learning
url https://www.mdpi.com/1424-8220/23/1/491
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AT weikaihuang threedimensionalprintingqualityinspectionbasedontransferlearningwithconvolutionalneuralnetworks
AT kengpeilin threedimensionalprintingqualityinspectionbasedontransferlearningwithconvolutionalneuralnetworks