Copper Flash Smelting Process Balance Modeling

Process control in flash smelting is based on mass and energy balance from which the operational parameters (oxygen coefficient, oxygen enrichment, and flux demand) are obtained to achieve matte and slag with defined compositions and at defined temperatures. Mineral compositions of copper concentrat...

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Main Authors: María Bacedoni, Ignacio Moreno-Ventas, Guillermo Ríos
Format: Article
Language:English
Published: MDPI AG 2020-09-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/9/1229
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author María Bacedoni
Ignacio Moreno-Ventas
Guillermo Ríos
author_facet María Bacedoni
Ignacio Moreno-Ventas
Guillermo Ríos
author_sort María Bacedoni
collection DOAJ
description Process control in flash smelting is based on mass and energy balance from which the operational parameters (oxygen coefficient, oxygen enrichment, and flux demand) are obtained to achieve matte and slag with defined compositions and at defined temperatures. Mineral compositions of copper concentrates, and their blends, have been used in order to optimize the heat process balance. The classical balance methodology has been improved by using equations for molecular ratios and distribution coefficients that have been calculated using FactSage™. This paper describes the development of balance equations and compares their theoretical (equilibrium) results with industrial data logs of the smelting process.
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spelling doaj.art-1045b548316a4cfab267ddb841a964232023-11-20T13:27:25ZengMDPI AGMetals2075-47012020-09-01109122910.3390/met10091229Copper Flash Smelting Process Balance ModelingMaría Bacedoni0Ignacio Moreno-Ventas1Guillermo Ríos2Department of Earth Science, University of Huelva, Avenida de las Fuerzas Armadas S/N, 21007 Huelva, SpainDepartment of Earth Science, University of Huelva, Avenida de las Fuerzas Armadas S/N, 21007 Huelva, SpainAtlantic Copper S.L.U., Avenida Francisco Montenegro S/N, 21001 Huelva, SpainProcess control in flash smelting is based on mass and energy balance from which the operational parameters (oxygen coefficient, oxygen enrichment, and flux demand) are obtained to achieve matte and slag with defined compositions and at defined temperatures. Mineral compositions of copper concentrates, and their blends, have been used in order to optimize the heat process balance. The classical balance methodology has been improved by using equations for molecular ratios and distribution coefficients that have been calculated using FactSage™. This paper describes the development of balance equations and compares their theoretical (equilibrium) results with industrial data logs of the smelting process.https://www.mdpi.com/2075-4701/10/9/1229flash smeltingprocess balancecopper metallurgyFactSage™
spellingShingle María Bacedoni
Ignacio Moreno-Ventas
Guillermo Ríos
Copper Flash Smelting Process Balance Modeling
Metals
flash smelting
process balance
copper metallurgy
FactSage™
title Copper Flash Smelting Process Balance Modeling
title_full Copper Flash Smelting Process Balance Modeling
title_fullStr Copper Flash Smelting Process Balance Modeling
title_full_unstemmed Copper Flash Smelting Process Balance Modeling
title_short Copper Flash Smelting Process Balance Modeling
title_sort copper flash smelting process balance modeling
topic flash smelting
process balance
copper metallurgy
FactSage™
url https://www.mdpi.com/2075-4701/10/9/1229
work_keys_str_mv AT mariabacedoni copperflashsmeltingprocessbalancemodeling
AT ignaciomorenoventas copperflashsmeltingprocessbalancemodeling
AT guillermorios copperflashsmeltingprocessbalancemodeling