Effect of Wire Diameter, Feeding Rate, Pulse (on/off) Time on Surface Roughness and Metal Removal Rate for Cr-Mo Steel (SCM425H) During Wire Electrical Discharge Machine (WEDM) Cutting Operation
Increase the demand to produce complex shapes with high quality and dimensional accuracy such as production aerospace, cars, die sinking has been leading to increase the demand to use the non- traditional cutting operations such as wire electro-discharge machine (WEDM) rather than using the traditio...
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| Format: | Article |
| Language: | English |
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Unviversity of Technology- Iraq
2020-06-01
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| Series: | Engineering and Technology Journal |
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| Online Access: | https://etj.uotechnology.edu.iq/article_169087_a4272d8b35477a6dbe6fd2a5952f2c11.pdf |
| _version_ | 1797336415166529536 |
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| author | Saad Shather Sami Hammood Noor Al-Huda Hussain Noor Hasson |
| author_facet | Saad Shather Sami Hammood Noor Al-Huda Hussain Noor Hasson |
| author_sort | Saad Shather |
| collection | DOAJ |
| description | Increase the demand to produce complex shapes with high quality and dimensional accuracy such as production aerospace, cars, die sinking has been leading to increase the demand to use the non- traditional cutting operations such as wire electro-discharge machine (WEDM) rather than using the traditional operations. An idea to understand the effect of wire diameter, wire feed, pulsing (on/off) time on surface roughness, and metal removal rate of Cr-Mo steel during wire electrical discharge machining was investigated. Two Steel alloy samples with dimensions of (60 x50 x 20)mm were cut into four rectangular spaces with (5x10x20)mm at one side of each sample using wire cut (EDM) machine with a wire diameter of 0.25 mm and feeding rate 2 m/min for sample 1 and a 0.3 mm diameter and 3 m/min feeding rate for sample 2. Pulse (on, off) time was (110, 50), (112, 52), (115, 55), (116, 57) corresponds to space 1, space 2, space 3, and space 4 in both steel block. Surface roughness and metal removal rate measurements were estimated. The results showed that wire diameter, feeding rate, and pulse (on, off) time is proportional with metal removal rate, while reversed with surface roughness. The wire diameter of 0.3 mm and a feeding rate of 3m/min enhanced better surface quality and productivity. Pulse (on, off) time is the most effective parameter. Best duration time was recorded at the values (116, 57) |
| first_indexed | 2024-03-08T08:52:59Z |
| format | Article |
| id | doaj.art-10d9d96fe8f3471d9af4ec7c87e8831e |
| institution | Directory Open Access Journal |
| issn | 1681-6900 2412-0758 |
| language | English |
| last_indexed | 2024-03-08T08:52:59Z |
| publishDate | 2020-06-01 |
| publisher | Unviversity of Technology- Iraq |
| record_format | Article |
| series | Engineering and Technology Journal |
| spelling | doaj.art-10d9d96fe8f3471d9af4ec7c87e8831e2024-02-01T07:34:01ZengUnviversity of Technology- IraqEngineering and Technology Journal1681-69002412-07582020-06-01386A85486010.30684/etj.v38i6A.524169087Effect of Wire Diameter, Feeding Rate, Pulse (on/off) Time on Surface Roughness and Metal Removal Rate for Cr-Mo Steel (SCM425H) During Wire Electrical Discharge Machine (WEDM) Cutting OperationSaad Shather0Sami Hammood1Noor Al-Huda Hussain2Noor Hasson3Production Engineering and Metallurgy Department, University of Technology-Iraq.Production Engineering and Metallurgy Department, University of Technology-Iraq.Production Engineering and Metallurgy Department, University of Technology-Iraq.Production Engineering and Metallurgy Department, University of Technology-Iraq.Increase the demand to produce complex shapes with high quality and dimensional accuracy such as production aerospace, cars, die sinking has been leading to increase the demand to use the non- traditional cutting operations such as wire electro-discharge machine (WEDM) rather than using the traditional operations. An idea to understand the effect of wire diameter, wire feed, pulsing (on/off) time on surface roughness, and metal removal rate of Cr-Mo steel during wire electrical discharge machining was investigated. Two Steel alloy samples with dimensions of (60 x50 x 20)mm were cut into four rectangular spaces with (5x10x20)mm at one side of each sample using wire cut (EDM) machine with a wire diameter of 0.25 mm and feeding rate 2 m/min for sample 1 and a 0.3 mm diameter and 3 m/min feeding rate for sample 2. Pulse (on, off) time was (110, 50), (112, 52), (115, 55), (116, 57) corresponds to space 1, space 2, space 3, and space 4 in both steel block. Surface roughness and metal removal rate measurements were estimated. The results showed that wire diameter, feeding rate, and pulse (on, off) time is proportional with metal removal rate, while reversed with surface roughness. The wire diameter of 0.3 mm and a feeding rate of 3m/min enhanced better surface quality and productivity. Pulse (on, off) time is the most effective parameter. Best duration time was recorded at the values (116, 57)https://etj.uotechnology.edu.iq/article_169087_a4272d8b35477a6dbe6fd2a5952f2c11.pdfwire electrical discharge machining (edm)wire diameterfeeding ratepulse on/off timesurface roughnessmetal removal ratechromium molybdenum steel |
| spellingShingle | Saad Shather Sami Hammood Noor Al-Huda Hussain Noor Hasson Effect of Wire Diameter, Feeding Rate, Pulse (on/off) Time on Surface Roughness and Metal Removal Rate for Cr-Mo Steel (SCM425H) During Wire Electrical Discharge Machine (WEDM) Cutting Operation Engineering and Technology Journal wire electrical discharge machining (edm) wire diameter feeding rate pulse on/off time surface roughness metal removal rate chromium molybdenum steel |
| title | Effect of Wire Diameter, Feeding Rate, Pulse (on/off) Time on Surface Roughness and Metal Removal Rate for Cr-Mo Steel (SCM425H) During Wire Electrical Discharge Machine (WEDM) Cutting Operation |
| title_full | Effect of Wire Diameter, Feeding Rate, Pulse (on/off) Time on Surface Roughness and Metal Removal Rate for Cr-Mo Steel (SCM425H) During Wire Electrical Discharge Machine (WEDM) Cutting Operation |
| title_fullStr | Effect of Wire Diameter, Feeding Rate, Pulse (on/off) Time on Surface Roughness and Metal Removal Rate for Cr-Mo Steel (SCM425H) During Wire Electrical Discharge Machine (WEDM) Cutting Operation |
| title_full_unstemmed | Effect of Wire Diameter, Feeding Rate, Pulse (on/off) Time on Surface Roughness and Metal Removal Rate for Cr-Mo Steel (SCM425H) During Wire Electrical Discharge Machine (WEDM) Cutting Operation |
| title_short | Effect of Wire Diameter, Feeding Rate, Pulse (on/off) Time on Surface Roughness and Metal Removal Rate for Cr-Mo Steel (SCM425H) During Wire Electrical Discharge Machine (WEDM) Cutting Operation |
| title_sort | effect of wire diameter feeding rate pulse on off time on surface roughness and metal removal rate for cr mo steel scm425h during wire electrical discharge machine wedm cutting operation |
| topic | wire electrical discharge machining (edm) wire diameter feeding rate pulse on/off time surface roughness metal removal rate chromium molybdenum steel |
| url | https://etj.uotechnology.edu.iq/article_169087_a4272d8b35477a6dbe6fd2a5952f2c11.pdf |
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