Influence of Pressure, Velocity and Fluid Material on Heat Transport in Structured Open-Cell Foam Reactors Investigated Using CFD Simulations

Structured open-cell foam reactors are promising for managing highly exothermic reactions such as CO<sub>2</sub> methanation due to their excellent heat transport properties. Especially at low flow rates and under dynamic operation, foam-based reactors can be advantageous over classic fi...

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Main Authors: Christoph Sinn, Jonas Wentrup, Jorg Thöming, Georg R. Pesch
Format: Article
Language:English
Published: MDPI AG 2020-11-01
Series:ChemEngineering
Subjects:
Online Access:https://www.mdpi.com/2305-7084/4/4/61
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author Christoph Sinn
Jonas Wentrup
Jorg Thöming
Georg R. Pesch
author_facet Christoph Sinn
Jonas Wentrup
Jorg Thöming
Georg R. Pesch
author_sort Christoph Sinn
collection DOAJ
description Structured open-cell foam reactors are promising for managing highly exothermic reactions such as CO<sub>2</sub> methanation due to their excellent heat transport properties. Especially at low flow rates and under dynamic operation, foam-based reactors can be advantageous over classic fixed-bed reactors. To efficiently design the catalyst carriers, a thorough understanding of heat transport mechanisms is needed. So far, studies on heat transport in foams have mostly focused on the solid phase and used air at atmospheric pressure as fluid phase. With the aid of pore-scale 3d CFD simulations, we analyze the effect of the fluid properties on heat transport under conditions close to the CO<sub>2</sub> methanation reaction for two different foam structures. The exothermicity is mimicked via volumetric uniformly distributed heat sources. We found for foams that are designed to be used as catalyst carriers that the working pressure range and the superficial velocity influence the dominant heat removal mechanism significantly. In contrast, the influence of fluid type and gravity on heat removal is small in the range relevant for heterogeneous catalysis. The findings might help to facilitate the design-process of open-cell foam reactors and to better understand heat transport mechanisms in foams.
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spelling doaj.art-10feb071f4ae4e17bfe1cc7c03f901a12023-11-20T20:56:41ZengMDPI AGChemEngineering2305-70842020-11-01446110.3390/chemengineering4040061Influence of Pressure, Velocity and Fluid Material on Heat Transport in Structured Open-Cell Foam Reactors Investigated Using CFD SimulationsChristoph Sinn0Jonas Wentrup1Jorg Thöming2Georg R. Pesch3Faculty of Production Engineering, Chemical Process Engineering Group, University of Bremen, Leobener Strasse 6, 28359 Bremen, GermanyFaculty of Production Engineering, Chemical Process Engineering Group, University of Bremen, Leobener Strasse 6, 28359 Bremen, GermanyFaculty of Production Engineering, Chemical Process Engineering Group, University of Bremen, Leobener Strasse 6, 28359 Bremen, GermanyFaculty of Production Engineering, Chemical Process Engineering Group, University of Bremen, Leobener Strasse 6, 28359 Bremen, GermanyStructured open-cell foam reactors are promising for managing highly exothermic reactions such as CO<sub>2</sub> methanation due to their excellent heat transport properties. Especially at low flow rates and under dynamic operation, foam-based reactors can be advantageous over classic fixed-bed reactors. To efficiently design the catalyst carriers, a thorough understanding of heat transport mechanisms is needed. So far, studies on heat transport in foams have mostly focused on the solid phase and used air at atmospheric pressure as fluid phase. With the aid of pore-scale 3d CFD simulations, we analyze the effect of the fluid properties on heat transport under conditions close to the CO<sub>2</sub> methanation reaction for two different foam structures. The exothermicity is mimicked via volumetric uniformly distributed heat sources. We found for foams that are designed to be used as catalyst carriers that the working pressure range and the superficial velocity influence the dominant heat removal mechanism significantly. In contrast, the influence of fluid type and gravity on heat removal is small in the range relevant for heterogeneous catalysis. The findings might help to facilitate the design-process of open-cell foam reactors and to better understand heat transport mechanisms in foams.https://www.mdpi.com/2305-7084/4/4/61computational fluid dynamics (CFD)conjugate heat transferopen-cell foamsstructured reactorsvolumetric heat sourcesfluid properties
spellingShingle Christoph Sinn
Jonas Wentrup
Jorg Thöming
Georg R. Pesch
Influence of Pressure, Velocity and Fluid Material on Heat Transport in Structured Open-Cell Foam Reactors Investigated Using CFD Simulations
ChemEngineering
computational fluid dynamics (CFD)
conjugate heat transfer
open-cell foams
structured reactors
volumetric heat sources
fluid properties
title Influence of Pressure, Velocity and Fluid Material on Heat Transport in Structured Open-Cell Foam Reactors Investigated Using CFD Simulations
title_full Influence of Pressure, Velocity and Fluid Material on Heat Transport in Structured Open-Cell Foam Reactors Investigated Using CFD Simulations
title_fullStr Influence of Pressure, Velocity and Fluid Material on Heat Transport in Structured Open-Cell Foam Reactors Investigated Using CFD Simulations
title_full_unstemmed Influence of Pressure, Velocity and Fluid Material on Heat Transport in Structured Open-Cell Foam Reactors Investigated Using CFD Simulations
title_short Influence of Pressure, Velocity and Fluid Material on Heat Transport in Structured Open-Cell Foam Reactors Investigated Using CFD Simulations
title_sort influence of pressure velocity and fluid material on heat transport in structured open cell foam reactors investigated using cfd simulations
topic computational fluid dynamics (CFD)
conjugate heat transfer
open-cell foams
structured reactors
volumetric heat sources
fluid properties
url https://www.mdpi.com/2305-7084/4/4/61
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AT jorgthoming influenceofpressurevelocityandfluidmaterialonheattransportinstructuredopencellfoamreactorsinvestigatedusingcfdsimulations
AT georgrpesch influenceofpressurevelocityandfluidmaterialonheattransportinstructuredopencellfoamreactorsinvestigatedusingcfdsimulations