Influence of Powder Bed Temperature on the Microstructure and Mechanical Properties of Ti-6Al-4V Alloy Fabricated via Laser Powder Bed Fusion

Laser powder bed fusion (LPBF) is being increasingly used in the fabrication of complex-shaped structure parts with high precision. It is easy to form martensitic microstructure in Ti-6Al-4V alloy during manufacturing. Pre-heating the powder bed can enhance the thermal field produced by cyclic laser...

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Main Authors: Lei-Lei Xing, Wen-Jing Zhang, Cong-Cong Zhao, Wen-Qiang Gao, Zhi-Jian Shen, Wei Liu
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/9/2278
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author Lei-Lei Xing
Wen-Jing Zhang
Cong-Cong Zhao
Wen-Qiang Gao
Zhi-Jian Shen
Wei Liu
author_facet Lei-Lei Xing
Wen-Jing Zhang
Cong-Cong Zhao
Wen-Qiang Gao
Zhi-Jian Shen
Wei Liu
author_sort Lei-Lei Xing
collection DOAJ
description Laser powder bed fusion (LPBF) is being increasingly used in the fabrication of complex-shaped structure parts with high precision. It is easy to form martensitic microstructure in Ti-6Al-4V alloy during manufacturing. Pre-heating the powder bed can enhance the thermal field produced by cyclic laser heating during LPBF, which can tailor the microstructure and further improve the mechanical properties. In the present study, all the Ti-6Al-4V alloy samples manufactured by LPBF at different powder bed temperatures exhibit a near-full densification state, with the densification ratio of above 99.4%. When the powder bed temperature is lower than 400 °C, the specimens are composed of a single α′ martensite. As the temperature elevates to higher than 400 °C, the α and β phase precipitate at the α′ martensite boundaries by the diffusion and redistribution of V element. In addition, the α/α′ lath coarsening is presented with the increasing powder bed temperature. The specimens manufactured at the temperature lower than 400 °C exhibit high strength but bad ductility. Moreover, the ultimate tensile strength and yield strength reduce slightly, whereas the ductility is improved dramatically with the increasing temperature, when it is higher than 400 °C.
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spelling doaj.art-1141a26cefec479ebb88a98cf40e1f332023-11-21T17:31:55ZengMDPI AGMaterials1996-19442021-04-01149227810.3390/ma14092278Influence of Powder Bed Temperature on the Microstructure and Mechanical Properties of Ti-6Al-4V Alloy Fabricated via Laser Powder Bed FusionLei-Lei Xing0Wen-Jing Zhang1Cong-Cong Zhao2Wen-Qiang Gao3Zhi-Jian Shen4Wei Liu5School of Materials Science and Engineering, Tsinghua University, Beijing 100084, ChinaSchool of Materials Science and Engineering, Tsinghua University, Beijing 100084, ChinaJihua Laboratory, Foshan 528000, ChinaSchool of Materials Science and Engineering, Tsinghua University, Beijing 100084, ChinaSchool of Materials Science and Engineering, Tsinghua University, Beijing 100084, ChinaSchool of Materials Science and Engineering, Tsinghua University, Beijing 100084, ChinaLaser powder bed fusion (LPBF) is being increasingly used in the fabrication of complex-shaped structure parts with high precision. It is easy to form martensitic microstructure in Ti-6Al-4V alloy during manufacturing. Pre-heating the powder bed can enhance the thermal field produced by cyclic laser heating during LPBF, which can tailor the microstructure and further improve the mechanical properties. In the present study, all the Ti-6Al-4V alloy samples manufactured by LPBF at different powder bed temperatures exhibit a near-full densification state, with the densification ratio of above 99.4%. When the powder bed temperature is lower than 400 °C, the specimens are composed of a single α′ martensite. As the temperature elevates to higher than 400 °C, the α and β phase precipitate at the α′ martensite boundaries by the diffusion and redistribution of V element. In addition, the α/α′ lath coarsening is presented with the increasing powder bed temperature. The specimens manufactured at the temperature lower than 400 °C exhibit high strength but bad ductility. Moreover, the ultimate tensile strength and yield strength reduce slightly, whereas the ductility is improved dramatically with the increasing temperature, when it is higher than 400 °C.https://www.mdpi.com/1996-1944/14/9/2278Ti-6Al-4V alloylaser powder bed fusionpowder bed temperaturemicrostructure evolutionmechanical properties
spellingShingle Lei-Lei Xing
Wen-Jing Zhang
Cong-Cong Zhao
Wen-Qiang Gao
Zhi-Jian Shen
Wei Liu
Influence of Powder Bed Temperature on the Microstructure and Mechanical Properties of Ti-6Al-4V Alloy Fabricated via Laser Powder Bed Fusion
Materials
Ti-6Al-4V alloy
laser powder bed fusion
powder bed temperature
microstructure evolution
mechanical properties
title Influence of Powder Bed Temperature on the Microstructure and Mechanical Properties of Ti-6Al-4V Alloy Fabricated via Laser Powder Bed Fusion
title_full Influence of Powder Bed Temperature on the Microstructure and Mechanical Properties of Ti-6Al-4V Alloy Fabricated via Laser Powder Bed Fusion
title_fullStr Influence of Powder Bed Temperature on the Microstructure and Mechanical Properties of Ti-6Al-4V Alloy Fabricated via Laser Powder Bed Fusion
title_full_unstemmed Influence of Powder Bed Temperature on the Microstructure and Mechanical Properties of Ti-6Al-4V Alloy Fabricated via Laser Powder Bed Fusion
title_short Influence of Powder Bed Temperature on the Microstructure and Mechanical Properties of Ti-6Al-4V Alloy Fabricated via Laser Powder Bed Fusion
title_sort influence of powder bed temperature on the microstructure and mechanical properties of ti 6al 4v alloy fabricated via laser powder bed fusion
topic Ti-6Al-4V alloy
laser powder bed fusion
powder bed temperature
microstructure evolution
mechanical properties
url https://www.mdpi.com/1996-1944/14/9/2278
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