Corrosion protection of carbon steel using a combination of Zr conversion coating and subsequent zinc-rich silicate coating with a flake ZnAl alloy
To improve the corrosion protection properties of zinc-rich silicate coatings on steel, zirconium pretreatment loaded with (3-aminopropyl)triethoxysilane (APTES) 0.025 % (v/v) and the partial replacement of spherical zinc by flake ZnAl alloy were investigated. DC polarization and electrochemical imp...
| Main Authors: | , , , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
Elsevier
2022-06-01
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| Series: | Arabian Journal of Chemistry |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S1878535222001319 |
| Summary: | To improve the corrosion protection properties of zinc-rich silicate coatings on steel, zirconium pretreatment loaded with (3-aminopropyl)triethoxysilane (APTES) 0.025 % (v/v) and the partial replacement of spherical zinc by flake ZnAl alloy were investigated. DC polarization and electrochemical impedance spectroscopy (EIS) show that the zirconium pre-treated layer containing APTES improves the corrosion protection of the bare steel. Zinc-rich silicate coatings containing flake ZnAl with and without pretreatment were evaluated by EIS, salt spray test and pull-off test. Pretreatment with a zirconium conversion layer reduces corrosion products and adhesion loss (from 16.53% to 12.54%) while the performance of corrosion protection significantly increased from 2003 Ω.cm2 to 2640 Ω.cm2 in comparison with the non-pretreated samples. The results show that flake ZnAl pigment (5 wt%) significantly improves corrosion resistance and prolongs the duration of cathodic protection of zinc-rich silicate coatings. |
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| ISSN: | 1878-5352 |