Wind Turbine Gearbox Condition Monitoring Using Hybrid Attentions and Spatio-Temporal BiConvLSTM Network

Gearbox fault deterioration can significantly impact the safety, reliability, and efficiency of wind turbines, resulting in substantial economic losses for wind farms. However, current condition monitoring methods face challenges in effectively mining the hidden spatio-temporal features within SCADA...

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Main Authors: Junshuai Yan, Yongqian Liu, Xiaoying Ren, Li Li
Format: Article
Language:English
Published: MDPI AG 2023-09-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/19/6786
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author Junshuai Yan
Yongqian Liu
Xiaoying Ren
Li Li
author_facet Junshuai Yan
Yongqian Liu
Xiaoying Ren
Li Li
author_sort Junshuai Yan
collection DOAJ
description Gearbox fault deterioration can significantly impact the safety, reliability, and efficiency of wind turbines, resulting in substantial economic losses for wind farms. However, current condition monitoring methods face challenges in effectively mining the hidden spatio-temporal features within SCADA data and establishing reasonable weight allocations for model input variables. To tackle these issues, we proposed a novel condition monitoring method for wind turbine gearboxes called HBCE, which integrated a feature-time hybrid attention mechanism (HA), the bidirectional convolutional long short-term memory networks (BiConvLSTM), and an improved exponentially weighted moving-average (iEWMA). Specifically, utilizing historical health SCADA data acquired through the modified Thompson tau data-cleaning algorithm, a normal behavior model (HA-BiConvLSTM) of gearbox was constructed to effectively extract the spatio-temporal features and learn normal behavior patterns. An iEWMA-based outlier detection approach was employed to set dynamic adaptive thresholds, and real-time monitor the prediction residuals of HA-BiConvLSTM to identify the early faults of gearbox. The proposed HBCE method was validated through actual gearbox faults and compared with conventional spatio-temporal models (i.e., CNN-LSTM and CNN&LSTM). The results illustrated that the constructed HA-BiConvLSTM model achieved superior prediction precision in terms of RMSE, MAE, MAPE, and R<sup>2</sup>, and the proposed method HBCE can effectively and reliably identify early anomalies of a wind turbine gearbox in advance.
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spelling doaj.art-11678a54a27a4523b71e87f1e1b14a112023-11-19T14:18:52ZengMDPI AGEnergies1996-10732023-09-011619678610.3390/en16196786Wind Turbine Gearbox Condition Monitoring Using Hybrid Attentions and Spatio-Temporal BiConvLSTM NetworkJunshuai Yan0Yongqian Liu1Xiaoying Ren2Li Li3School of New Energy, North China Electric Power University, Beijing 102206, ChinaSchool of New Energy, North China Electric Power University, Beijing 102206, ChinaSchool of New Energy, North China Electric Power University, Beijing 102206, ChinaSchool of New Energy, North China Electric Power University, Beijing 102206, ChinaGearbox fault deterioration can significantly impact the safety, reliability, and efficiency of wind turbines, resulting in substantial economic losses for wind farms. However, current condition monitoring methods face challenges in effectively mining the hidden spatio-temporal features within SCADA data and establishing reasonable weight allocations for model input variables. To tackle these issues, we proposed a novel condition monitoring method for wind turbine gearboxes called HBCE, which integrated a feature-time hybrid attention mechanism (HA), the bidirectional convolutional long short-term memory networks (BiConvLSTM), and an improved exponentially weighted moving-average (iEWMA). Specifically, utilizing historical health SCADA data acquired through the modified Thompson tau data-cleaning algorithm, a normal behavior model (HA-BiConvLSTM) of gearbox was constructed to effectively extract the spatio-temporal features and learn normal behavior patterns. An iEWMA-based outlier detection approach was employed to set dynamic adaptive thresholds, and real-time monitor the prediction residuals of HA-BiConvLSTM to identify the early faults of gearbox. The proposed HBCE method was validated through actual gearbox faults and compared with conventional spatio-temporal models (i.e., CNN-LSTM and CNN&LSTM). The results illustrated that the constructed HA-BiConvLSTM model achieved superior prediction precision in terms of RMSE, MAE, MAPE, and R<sup>2</sup>, and the proposed method HBCE can effectively and reliably identify early anomalies of a wind turbine gearbox in advance.https://www.mdpi.com/1996-1073/16/19/6786wind turbine gearboxcondition monitoringattention mechanismconvolutional long short-term memory networkadaptive threshold
spellingShingle Junshuai Yan
Yongqian Liu
Xiaoying Ren
Li Li
Wind Turbine Gearbox Condition Monitoring Using Hybrid Attentions and Spatio-Temporal BiConvLSTM Network
Energies
wind turbine gearbox
condition monitoring
attention mechanism
convolutional long short-term memory network
adaptive threshold
title Wind Turbine Gearbox Condition Monitoring Using Hybrid Attentions and Spatio-Temporal BiConvLSTM Network
title_full Wind Turbine Gearbox Condition Monitoring Using Hybrid Attentions and Spatio-Temporal BiConvLSTM Network
title_fullStr Wind Turbine Gearbox Condition Monitoring Using Hybrid Attentions and Spatio-Temporal BiConvLSTM Network
title_full_unstemmed Wind Turbine Gearbox Condition Monitoring Using Hybrid Attentions and Spatio-Temporal BiConvLSTM Network
title_short Wind Turbine Gearbox Condition Monitoring Using Hybrid Attentions and Spatio-Temporal BiConvLSTM Network
title_sort wind turbine gearbox condition monitoring using hybrid attentions and spatio temporal biconvlstm network
topic wind turbine gearbox
condition monitoring
attention mechanism
convolutional long short-term memory network
adaptive threshold
url https://www.mdpi.com/1996-1073/16/19/6786
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AT xiaoyingren windturbinegearboxconditionmonitoringusinghybridattentionsandspatiotemporalbiconvlstmnetwork
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