A Defect Detection Method for a Boiler Inner Wall Based on an Improved YOLO-v5 Network and Data Augmentation Technologies

During the long-term operation of a coal-fired boiler, some defects of its inner wall are unavoidable. The traditional manual detecting method is time-consuming and not safe for maintenance engineers. In this paper, we propose an automatic detection method to deal with inner wall defects based on an...

Full description

Bibliographic Details
Main Authors: Xiaoming Sun, Xinchun Jia, Yuqian Liang, Meigang Wang, Xiaobo Chi
Format: Article
Language:English
Published: IEEE 2022-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/9880480/
_version_ 1798001119426772992
author Xiaoming Sun
Xinchun Jia
Yuqian Liang
Meigang Wang
Xiaobo Chi
author_facet Xiaoming Sun
Xinchun Jia
Yuqian Liang
Meigang Wang
Xiaobo Chi
author_sort Xiaoming Sun
collection DOAJ
description During the long-term operation of a coal-fired boiler, some defects of its inner wall are unavoidable. The traditional manual detecting method is time-consuming and not safe for maintenance engineers. In this paper, we propose an automatic detection method to deal with inner wall defects based on an improved YOLO-v5 network and data augmentation technologies. Specifically, some shallow features and original deep features are fused on the basis of the original YOLO-v5 network for the small objects. Meanwhile, a squeeze-excitation (SE) attention module is added behind the network’s backbone to improve the feature extraction efficiency of the network, and a varifocal loss function is adopted to make it easier for the network to detect those dense objects. Moreover, 176 images including four types of typical inner wall defects (castables falling off, anti-wear layer damage, perforation and bruise) are collected from a power plant boiler, and five data augmentation technologies are introduced to increase the number of samples. The experimental results demonstrate that the proposed method can effectively detect various defects of a boiler inner wall with a satisfactory accuracy, and bring a great facilitation to the maintenance of a power plant.
first_indexed 2024-04-11T11:32:06Z
format Article
id doaj.art-116c27f76cf84e018834c0b82c71934c
institution Directory Open Access Journal
issn 2169-3536
language English
last_indexed 2024-04-11T11:32:06Z
publishDate 2022-01-01
publisher IEEE
record_format Article
series IEEE Access
spelling doaj.art-116c27f76cf84e018834c0b82c71934c2022-12-22T04:26:06ZengIEEEIEEE Access2169-35362022-01-0110938459385310.1109/ACCESS.2022.32046839880480A Defect Detection Method for a Boiler Inner Wall Based on an Improved YOLO-v5 Network and Data Augmentation TechnologiesXiaoming Sun0Xinchun Jia1https://orcid.org/0000-0003-4272-5758Yuqian Liang2Meigang Wang3Xiaobo Chi4https://orcid.org/0000-0002-0455-5607School of Automation and Software Engineering, Shanxi University, Taiyuan, ChinaSchool of Automation and Software Engineering, Shanxi University, Taiyuan, ChinaSchool of Automation and Software Engineering, Shanxi University, Taiyuan, ChinaSchool of Automation and Software Engineering, Shanxi University, Taiyuan, ChinaSchool of Mathematical Sciences, Shanxi University, Taiyuan, ChinaDuring the long-term operation of a coal-fired boiler, some defects of its inner wall are unavoidable. The traditional manual detecting method is time-consuming and not safe for maintenance engineers. In this paper, we propose an automatic detection method to deal with inner wall defects based on an improved YOLO-v5 network and data augmentation technologies. Specifically, some shallow features and original deep features are fused on the basis of the original YOLO-v5 network for the small objects. Meanwhile, a squeeze-excitation (SE) attention module is added behind the network’s backbone to improve the feature extraction efficiency of the network, and a varifocal loss function is adopted to make it easier for the network to detect those dense objects. Moreover, 176 images including four types of typical inner wall defects (castables falling off, anti-wear layer damage, perforation and bruise) are collected from a power plant boiler, and five data augmentation technologies are introduced to increase the number of samples. The experimental results demonstrate that the proposed method can effectively detect various defects of a boiler inner wall with a satisfactory accuracy, and bring a great facilitation to the maintenance of a power plant.https://ieeexplore.ieee.org/document/9880480/Boiler inner wall defectsobject detectionimproved YOLO-v5 networkdata augmentation
spellingShingle Xiaoming Sun
Xinchun Jia
Yuqian Liang
Meigang Wang
Xiaobo Chi
A Defect Detection Method for a Boiler Inner Wall Based on an Improved YOLO-v5 Network and Data Augmentation Technologies
IEEE Access
Boiler inner wall defects
object detection
improved YOLO-v5 network
data augmentation
title A Defect Detection Method for a Boiler Inner Wall Based on an Improved YOLO-v5 Network and Data Augmentation Technologies
title_full A Defect Detection Method for a Boiler Inner Wall Based on an Improved YOLO-v5 Network and Data Augmentation Technologies
title_fullStr A Defect Detection Method for a Boiler Inner Wall Based on an Improved YOLO-v5 Network and Data Augmentation Technologies
title_full_unstemmed A Defect Detection Method for a Boiler Inner Wall Based on an Improved YOLO-v5 Network and Data Augmentation Technologies
title_short A Defect Detection Method for a Boiler Inner Wall Based on an Improved YOLO-v5 Network and Data Augmentation Technologies
title_sort defect detection method for a boiler inner wall based on an improved yolo v5 network and data augmentation technologies
topic Boiler inner wall defects
object detection
improved YOLO-v5 network
data augmentation
url https://ieeexplore.ieee.org/document/9880480/
work_keys_str_mv AT xiaomingsun adefectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies
AT xinchunjia adefectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies
AT yuqianliang adefectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies
AT meigangwang adefectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies
AT xiaobochi adefectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies
AT xiaomingsun defectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies
AT xinchunjia defectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies
AT yuqianliang defectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies
AT meigangwang defectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies
AT xiaobochi defectdetectionmethodforaboilerinnerwallbasedonanimprovedyolov5networkanddataaugmentationtechnologies