An Extremely High Power Density Asymmetrical Back-to-Back Converter for Aerospace Motor Drive Applications

Higher-voltage-standard and higher-power-rating aerospace power systems are being investigated intensively in the aerospace industry to address challenges in terms of improving emissions, fuel economy, and also cost. Multilevel converter topologies become attractive because of their higher efficienc...

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Main Authors: Yifan Zhang, Chushan Li, David Xu, Wuhua Li, Jian Zhang, Hao Ma, Xiangning He
Format: Article
Language:English
Published: MDPI AG 2020-03-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/13/5/1292
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author Yifan Zhang
Chushan Li
David Xu
Wuhua Li
Jian Zhang
Hao Ma
Xiangning He
author_facet Yifan Zhang
Chushan Li
David Xu
Wuhua Li
Jian Zhang
Hao Ma
Xiangning He
author_sort Yifan Zhang
collection DOAJ
description Higher-voltage-standard and higher-power-rating aerospace power systems are being investigated intensively in the aerospace industry to address challenges in terms of improving emissions, fuel economy, and also cost. Multilevel converter topologies become attractive because of their higher efficiency under high-voltage and high-switching-frequency conditions. In this paper, an asymmetrical-voltage-level back-to-back multilevel converter is proposed, which consists of a five-level (5L) rectifier stage and a three-level (3L) inverter stage. Based on the comparison, such an asymmetrical back-to-back structure can achieve high efficiency and minimize the converter weight on both rectifier and inverter sides. A compact triple-surface-mounted heatsink structure is designed to realize high density and manufacturable thermal management. This topology and structure are evaluated with a full-rating prototype. According to the evaluation, the achieved power density is 2.61 kVA/kg, which is 30% higher than that of traditional solutions. The efficiency at the rated power of the back-to-back system is 95.8%.
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spelling doaj.art-1201b6ab64394d8292bba4df2cd30c7e2022-12-22T04:28:24ZengMDPI AGEnergies1996-10732020-03-01135129210.3390/en13051292en13051292An Extremely High Power Density Asymmetrical Back-to-Back Converter for Aerospace Motor Drive ApplicationsYifan Zhang0Chushan Li1David Xu2Wuhua Li3Jian Zhang4Hao Ma5Xiangning He6College of Electrical Engineering, Zhejiang University, Hangzhou 310081, ChinaCollege of Electrical Engineering, Zhejiang University, Hangzhou 310081, ChinaCollege of Electrical and Computer Engineering, Ryerson University, Toronto, ON M5B2K3, CanadaCollege of Electrical Engineering, Zhejiang University, Hangzhou 310081, ChinaCollege of Electrical Engineering, Zhejiang University, Hangzhou 310081, ChinaCollege of Electrical Engineering, Zhejiang University, Hangzhou 310081, ChinaCollege of Electrical Engineering, Zhejiang University, Hangzhou 310081, ChinaHigher-voltage-standard and higher-power-rating aerospace power systems are being investigated intensively in the aerospace industry to address challenges in terms of improving emissions, fuel economy, and also cost. Multilevel converter topologies become attractive because of their higher efficiency under high-voltage and high-switching-frequency conditions. In this paper, an asymmetrical-voltage-level back-to-back multilevel converter is proposed, which consists of a five-level (5L) rectifier stage and a three-level (3L) inverter stage. Based on the comparison, such an asymmetrical back-to-back structure can achieve high efficiency and minimize the converter weight on both rectifier and inverter sides. A compact triple-surface-mounted heatsink structure is designed to realize high density and manufacturable thermal management. This topology and structure are evaluated with a full-rating prototype. According to the evaluation, the achieved power density is 2.61 kVA/kg, which is 30% higher than that of traditional solutions. The efficiency at the rated power of the back-to-back system is 95.8%.https://www.mdpi.com/1996-1073/13/5/1292more electric aircraft (mea)multilevel converterhigh power density
spellingShingle Yifan Zhang
Chushan Li
David Xu
Wuhua Li
Jian Zhang
Hao Ma
Xiangning He
An Extremely High Power Density Asymmetrical Back-to-Back Converter for Aerospace Motor Drive Applications
Energies
more electric aircraft (mea)
multilevel converter
high power density
title An Extremely High Power Density Asymmetrical Back-to-Back Converter for Aerospace Motor Drive Applications
title_full An Extremely High Power Density Asymmetrical Back-to-Back Converter for Aerospace Motor Drive Applications
title_fullStr An Extremely High Power Density Asymmetrical Back-to-Back Converter for Aerospace Motor Drive Applications
title_full_unstemmed An Extremely High Power Density Asymmetrical Back-to-Back Converter for Aerospace Motor Drive Applications
title_short An Extremely High Power Density Asymmetrical Back-to-Back Converter for Aerospace Motor Drive Applications
title_sort extremely high power density asymmetrical back to back converter for aerospace motor drive applications
topic more electric aircraft (mea)
multilevel converter
high power density
url https://www.mdpi.com/1996-1073/13/5/1292
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