Bioactive and antimicrobial macro-/micro-nanoporous selective laser melted Ti–6Al–4V alloy for biomedical applications

Metal Additive Manufacturing (AM) technology is an emerging technology in biomedical field due to its unique ability to manufacture customized implants [Patients-specific Implants (PSIs)] replicating the complex bone structure from the relevant metal powders. PSIs could be developed through any AM t...

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Main Authors: Archana Rajendran, Deepak K. Pattanayak
Format: Article
Language:English
Published: Elsevier 2022-03-01
Series:Heliyon
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2405844022004108
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author Archana Rajendran
Deepak K. Pattanayak
author_facet Archana Rajendran
Deepak K. Pattanayak
author_sort Archana Rajendran
collection DOAJ
description Metal Additive Manufacturing (AM) technology is an emerging technology in biomedical field due to its unique ability to manufacture customized implants [Patients-specific Implants (PSIs)] replicating the complex bone structure from the relevant metal powders. PSIs could be developed through any AM technology, but the ultimate challenge lies in integrating the metallic implant with the living bone. Considering this aspect, in the present study, Ti alloy (Ti–6Al–4V) powder has been used to fabricate scaffolds of channel type macropores with 0–60% porosity using selective laser melting (SLM) and subsequent post-treatments paving way for surface microporosities. Surface chemical and subsequent heat treatments were carried out on thus developed Ti alloy scaffolds to improve its bioactivity, antibacterial activity and osteoblastic cell compatibility. NaOH and subsequent Ca(NO3)2/AgNO3 treatment induced the formation of a nanoporous network structure decorated with Ca–Ag ions. Ag nanoparticles covering the entire scaffold provided antibacterial activity and the presence of Ca2+ ions with anatase TiO2 layer further improved the bioactivity and osteoblastic cell compatibility of the scaffold. Therefore, SLM technology combined with heat treatment and surface modification could be effectively utilized to create macro-micro-nano structure scaffolds of Ti alloy that are bioactive, antibacterial, and cytocompatible.
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spelling doaj.art-121f8721a6e148ffaad991be74a192b72022-12-22T02:41:12ZengElsevierHeliyon2405-84402022-03-0183e09122Bioactive and antimicrobial macro-/micro-nanoporous selective laser melted Ti–6Al–4V alloy for biomedical applicationsArchana Rajendran0Deepak K. Pattanayak1CSIR-Central Electrochemical Research Institute, Karaikudi, Tamil Nadu, 630006, India; Academy of Scientific and Innovative Research (AcSIR), Ghaziabad, 201002, IndiaCSIR-Central Electrochemical Research Institute, Karaikudi, Tamil Nadu, 630006, India; Academy of Scientific and Innovative Research (AcSIR), Ghaziabad, 201002, India; Corresponding author.Metal Additive Manufacturing (AM) technology is an emerging technology in biomedical field due to its unique ability to manufacture customized implants [Patients-specific Implants (PSIs)] replicating the complex bone structure from the relevant metal powders. PSIs could be developed through any AM technology, but the ultimate challenge lies in integrating the metallic implant with the living bone. Considering this aspect, in the present study, Ti alloy (Ti–6Al–4V) powder has been used to fabricate scaffolds of channel type macropores with 0–60% porosity using selective laser melting (SLM) and subsequent post-treatments paving way for surface microporosities. Surface chemical and subsequent heat treatments were carried out on thus developed Ti alloy scaffolds to improve its bioactivity, antibacterial activity and osteoblastic cell compatibility. NaOH and subsequent Ca(NO3)2/AgNO3 treatment induced the formation of a nanoporous network structure decorated with Ca–Ag ions. Ag nanoparticles covering the entire scaffold provided antibacterial activity and the presence of Ca2+ ions with anatase TiO2 layer further improved the bioactivity and osteoblastic cell compatibility of the scaffold. Therefore, SLM technology combined with heat treatment and surface modification could be effectively utilized to create macro-micro-nano structure scaffolds of Ti alloy that are bioactive, antibacterial, and cytocompatible.http://www.sciencedirect.com/science/article/pii/S2405844022004108Selective laser meltingTi–6Al–4V alloy powderPatient-specific implantsBioactivityAntibacterial activityOsteoblastic cell compatibility
spellingShingle Archana Rajendran
Deepak K. Pattanayak
Bioactive and antimicrobial macro-/micro-nanoporous selective laser melted Ti–6Al–4V alloy for biomedical applications
Heliyon
Selective laser melting
Ti–6Al–4V alloy powder
Patient-specific implants
Bioactivity
Antibacterial activity
Osteoblastic cell compatibility
title Bioactive and antimicrobial macro-/micro-nanoporous selective laser melted Ti–6Al–4V alloy for biomedical applications
title_full Bioactive and antimicrobial macro-/micro-nanoporous selective laser melted Ti–6Al–4V alloy for biomedical applications
title_fullStr Bioactive and antimicrobial macro-/micro-nanoporous selective laser melted Ti–6Al–4V alloy for biomedical applications
title_full_unstemmed Bioactive and antimicrobial macro-/micro-nanoporous selective laser melted Ti–6Al–4V alloy for biomedical applications
title_short Bioactive and antimicrobial macro-/micro-nanoporous selective laser melted Ti–6Al–4V alloy for biomedical applications
title_sort bioactive and antimicrobial macro micro nanoporous selective laser melted ti 6al 4v alloy for biomedical applications
topic Selective laser melting
Ti–6Al–4V alloy powder
Patient-specific implants
Bioactivity
Antibacterial activity
Osteoblastic cell compatibility
url http://www.sciencedirect.com/science/article/pii/S2405844022004108
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