A review on CFRP drilling: fundamental mechanisms, damage issues, and approaches toward high-quality drilling
Carbon fiber reinforced polymer (CFRP) composites have become increasingly attractive in modern industrial fields in view of their unique properties and superior functionalities. CFRP composites are extremely tough to drill due to their inherent anisotropy and heterogeneity. The present paper aims t...
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| Format: | Article |
| Language: | English |
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Elsevier
2023-05-01
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| Series: | Journal of Materials Research and Technology |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785423009870 |
| _version_ | 1797798715702902784 |
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| author | Jinyang Xu Norbert Geier Jiaxin Shen Vijayan Krishnaraj S. Samsudeensadham |
| author_facet | Jinyang Xu Norbert Geier Jiaxin Shen Vijayan Krishnaraj S. Samsudeensadham |
| author_sort | Jinyang Xu |
| collection | DOAJ |
| description | Carbon fiber reinforced polymer (CFRP) composites have become increasingly attractive in modern industrial fields in view of their unique properties and superior functionalities. CFRP composites are extremely tough to drill due to their inherent anisotropy and heterogeneity. The present paper aims to report the state-of-the-art progress in the mechanical drilling of CFRP composites through a rigorous literature survey. It covers the crucial aspects of drilling CFRP laminates, including drilling mechanisms, thermo-mechanical responses, drilling-induced damages, and the effects of various process conditions. The fundamental chip removal and damage formation modes of CFRPs are discussed. Results indicate that high cutting speeds and low feed rates improve the hole quality of CFRPs. Optimizing process parameters, developing suitable tool geometries/materials, and applying proper cutting environments will be an effective means to suppress the drilling damage of cut CFRP holes. More future research endeavors are expected to focus on revealing the mapping mechanisms between tool geometries/materials, cutting environments, process parameters, and CFRP hole-making quality and on proposing a comprehensively optimized hole-making strategy for high-quality drilling of CFRPs. |
| first_indexed | 2024-03-13T04:08:00Z |
| format | Article |
| id | doaj.art-123f6ecf5d58479d94e0be2441f360b0 |
| institution | Directory Open Access Journal |
| issn | 2238-7854 |
| language | English |
| last_indexed | 2024-03-13T04:08:00Z |
| publishDate | 2023-05-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj.art-123f6ecf5d58479d94e0be2441f360b02023-06-21T06:57:27ZengElsevierJournal of Materials Research and Technology2238-78542023-05-012496779707A review on CFRP drilling: fundamental mechanisms, damage issues, and approaches toward high-quality drillingJinyang Xu0Norbert Geier1Jiaxin Shen2Vijayan Krishnaraj3S. Samsudeensadham4State Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR China; Corresponding author.Department of Manufacturing Science and Engineering, Faculty of Mechanical Engineering, Budapest University of Technology and Economics, Budapest 1111, HungaryState Key Laboratory of Mechanical System and Vibration, School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, PR ChinaDepartment of Production Engineering, PSG College of Technology, Coimbatore 641004, IndiaDepartment of Mechanical Engineering, PSG College of Technology, Coimbatore 641004, IndiaCarbon fiber reinforced polymer (CFRP) composites have become increasingly attractive in modern industrial fields in view of their unique properties and superior functionalities. CFRP composites are extremely tough to drill due to their inherent anisotropy and heterogeneity. The present paper aims to report the state-of-the-art progress in the mechanical drilling of CFRP composites through a rigorous literature survey. It covers the crucial aspects of drilling CFRP laminates, including drilling mechanisms, thermo-mechanical responses, drilling-induced damages, and the effects of various process conditions. The fundamental chip removal and damage formation modes of CFRPs are discussed. Results indicate that high cutting speeds and low feed rates improve the hole quality of CFRPs. Optimizing process parameters, developing suitable tool geometries/materials, and applying proper cutting environments will be an effective means to suppress the drilling damage of cut CFRP holes. More future research endeavors are expected to focus on revealing the mapping mechanisms between tool geometries/materials, cutting environments, process parameters, and CFRP hole-making quality and on proposing a comprehensively optimized hole-making strategy for high-quality drilling of CFRPs.http://www.sciencedirect.com/science/article/pii/S2238785423009870CFRP compositesDrilling operationsCutting mechanismsDrilling-induced damageHole quality |
| spellingShingle | Jinyang Xu Norbert Geier Jiaxin Shen Vijayan Krishnaraj S. Samsudeensadham A review on CFRP drilling: fundamental mechanisms, damage issues, and approaches toward high-quality drilling Journal of Materials Research and Technology CFRP composites Drilling operations Cutting mechanisms Drilling-induced damage Hole quality |
| title | A review on CFRP drilling: fundamental mechanisms, damage issues, and approaches toward high-quality drilling |
| title_full | A review on CFRP drilling: fundamental mechanisms, damage issues, and approaches toward high-quality drilling |
| title_fullStr | A review on CFRP drilling: fundamental mechanisms, damage issues, and approaches toward high-quality drilling |
| title_full_unstemmed | A review on CFRP drilling: fundamental mechanisms, damage issues, and approaches toward high-quality drilling |
| title_short | A review on CFRP drilling: fundamental mechanisms, damage issues, and approaches toward high-quality drilling |
| title_sort | review on cfrp drilling fundamental mechanisms damage issues and approaches toward high quality drilling |
| topic | CFRP composites Drilling operations Cutting mechanisms Drilling-induced damage Hole quality |
| url | http://www.sciencedirect.com/science/article/pii/S2238785423009870 |
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