Steel Ceramic Composites resistant to long-term contact with molten aluminum alloys

The development and evaluation of novel stainless steel-based composites for direct contact with liquid aluminum alloys has been carried out. The Steel Ceramic Composite consisted of 60 vol% 316L stainless steel powder and 40 vol% of MgO or TiO2 ceramic powder. The sample were manufactured using uni...

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Main Authors: Piotr Malczyk, Tilo Zienert, Florian Kerber, Jana Hubálková, Gert Schmidt, Nora Brachhold, Christos G. Aneziris
Format: Article
Language:English
Published: Elsevier 2023-12-01
Series:Open Ceramics
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666539523001232
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author Piotr Malczyk
Tilo Zienert
Florian Kerber
Jana Hubálková
Gert Schmidt
Nora Brachhold
Christos G. Aneziris
author_facet Piotr Malczyk
Tilo Zienert
Florian Kerber
Jana Hubálková
Gert Schmidt
Nora Brachhold
Christos G. Aneziris
author_sort Piotr Malczyk
collection DOAJ
description The development and evaluation of novel stainless steel-based composites for direct contact with liquid aluminum alloys has been carried out. The Steel Ceramic Composite consisted of 60 vol% 316L stainless steel powder and 40 vol% of MgO or TiO2 ceramic powder. The sample were manufactured using uniaxial pressing and subsequent surface pre-oxidation at 850, 1000 °C for 24 h.The corrosion resistance of composite was investigated against molten AlSi7Mg0.3 alloy using crucible corrosion tests. The tests were carried out at 850 °C for 24 h and 168 h. The influence of pre-oxidation on the corrosion resistance of the samples was analyzed using XRD and SEM/EDS. The corrosion phases formed in the aluminum alloy were investigated using SEM/EDS/EBSD and PSEM/ASPEX/AFA and included the assessment of aluminum alloy contamination by evaluation of corrosion precipitation content, quantity and size. The sample Steel-MgO exhibited excellent corrosion resistance with negligible contamination of the aluminum alloy.
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spelling doaj.art-1252a7ade6fa4fd09928454ed55eba472023-12-15T07:26:13ZengElsevierOpen Ceramics2666-53952023-12-0116100451Steel Ceramic Composites resistant to long-term contact with molten aluminum alloysPiotr Malczyk0Tilo Zienert1Florian Kerber2Jana Hubálková3Gert Schmidt4Nora Brachhold5Christos G. Aneziris6Corresponding author.; Institute of Ceramics, Refractories and Composite Materials, Technische Universität Bergakademie Freiberg, 09599, Freiberg, GermanyInstitute of Ceramics, Refractories and Composite Materials, Technische Universität Bergakademie Freiberg, 09599, Freiberg, GermanyInstitute of Ceramics, Refractories and Composite Materials, Technische Universität Bergakademie Freiberg, 09599, Freiberg, GermanyInstitute of Ceramics, Refractories and Composite Materials, Technische Universität Bergakademie Freiberg, 09599, Freiberg, GermanyInstitute of Ceramics, Refractories and Composite Materials, Technische Universität Bergakademie Freiberg, 09599, Freiberg, GermanyInstitute of Ceramics, Refractories and Composite Materials, Technische Universität Bergakademie Freiberg, 09599, Freiberg, GermanyInstitute of Ceramics, Refractories and Composite Materials, Technische Universität Bergakademie Freiberg, 09599, Freiberg, GermanyThe development and evaluation of novel stainless steel-based composites for direct contact with liquid aluminum alloys has been carried out. The Steel Ceramic Composite consisted of 60 vol% 316L stainless steel powder and 40 vol% of MgO or TiO2 ceramic powder. The sample were manufactured using uniaxial pressing and subsequent surface pre-oxidation at 850, 1000 °C for 24 h.The corrosion resistance of composite was investigated against molten AlSi7Mg0.3 alloy using crucible corrosion tests. The tests were carried out at 850 °C for 24 h and 168 h. The influence of pre-oxidation on the corrosion resistance of the samples was analyzed using XRD and SEM/EDS. The corrosion phases formed in the aluminum alloy were investigated using SEM/EDS/EBSD and PSEM/ASPEX/AFA and included the assessment of aluminum alloy contamination by evaluation of corrosion precipitation content, quantity and size. The sample Steel-MgO exhibited excellent corrosion resistance with negligible contamination of the aluminum alloy.http://www.sciencedirect.com/science/article/pii/S2666539523001232Metal matrix compositesSteel Ceramic CompositesMolten aluminumCorrosion resistanceSurface oxidation
spellingShingle Piotr Malczyk
Tilo Zienert
Florian Kerber
Jana Hubálková
Gert Schmidt
Nora Brachhold
Christos G. Aneziris
Steel Ceramic Composites resistant to long-term contact with molten aluminum alloys
Open Ceramics
Metal matrix composites
Steel Ceramic Composites
Molten aluminum
Corrosion resistance
Surface oxidation
title Steel Ceramic Composites resistant to long-term contact with molten aluminum alloys
title_full Steel Ceramic Composites resistant to long-term contact with molten aluminum alloys
title_fullStr Steel Ceramic Composites resistant to long-term contact with molten aluminum alloys
title_full_unstemmed Steel Ceramic Composites resistant to long-term contact with molten aluminum alloys
title_short Steel Ceramic Composites resistant to long-term contact with molten aluminum alloys
title_sort steel ceramic composites resistant to long term contact with molten aluminum alloys
topic Metal matrix composites
Steel Ceramic Composites
Molten aluminum
Corrosion resistance
Surface oxidation
url http://www.sciencedirect.com/science/article/pii/S2666539523001232
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