Abrasion resistance of a Nb3Sn magnetron-sputtered coating on copper substrates for radio frequency superconducting cavities

The paper presents the first study of the abrasion resistance and degradation processes of magnetron-sputtered Nb3Sn coatings on electropolished (EP) or chemical polished (CP) copper substrates. The coating-substrate system is of interest for application in radio frequency superconducting cavities a...

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Main Authors: S. Aliasghari, E. Avcu, P. Skeldon, R. Valizadeh, B. Mingo
Format: Article
Language:English
Published: Elsevier 2023-07-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127523004458
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author S. Aliasghari
E. Avcu
P. Skeldon
R. Valizadeh
B. Mingo
author_facet S. Aliasghari
E. Avcu
P. Skeldon
R. Valizadeh
B. Mingo
author_sort S. Aliasghari
collection DOAJ
description The paper presents the first study of the abrasion resistance and degradation processes of magnetron-sputtered Nb3Sn coatings on electropolished (EP) or chemical polished (CP) copper substrates. The coating-substrate system is of interest for application in radio frequency superconducting cavities as an improvement on bulk niobium cavities. The microstructural and chemical properties of the substrates and coating were examined by scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS), electron backscatter diffraction, X-ray diffraction, and focused ion beam cross-sectioning. The abrasion resistance was investigated by scratch testing under progressive loads up to 200 N, after which the scratched surfaces were characterised by SEM/EDS to determine the failure mechanisms of the coatings. Several stages of coating damage were identified, including nodule compression, cracking, pitting, fragmentation, comminution and detachment. Nevertheless, substantial amounts of fragmented and embedded coating remained attached to the copper up to the highest load. The findings indicated similar abrasion resistance behaviour for the EP and CP conditions.
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spelling doaj.art-1261e746c29249998ad3cb95eafe145d2023-06-28T04:28:32ZengElsevierMaterials & Design0264-12752023-07-01231112030Abrasion resistance of a Nb3Sn magnetron-sputtered coating on copper substrates for radio frequency superconducting cavitiesS. Aliasghari0E. Avcu1P. Skeldon2R. Valizadeh3B. Mingo4Henry Royce Institute, Department of Materials, The University of Manchester, Manchester M13 9PL, UK; Corresponding authors.Henry Royce Institute, Department of Materials, The University of Manchester, Manchester M13 9PL, UK; Department of Mechanical Engineering, Kocaeli University, Kocaeli 41001, TurkeyHenry Royce Institute, Department of Materials, The University of Manchester, Manchester M13 9PL, UKASTeC, STFC Daresbury Laboratory, Warrington WA4 4AD, UKHenry Royce Institute, Department of Materials, The University of Manchester, Manchester M13 9PL, UK; Corresponding authors.The paper presents the first study of the abrasion resistance and degradation processes of magnetron-sputtered Nb3Sn coatings on electropolished (EP) or chemical polished (CP) copper substrates. The coating-substrate system is of interest for application in radio frequency superconducting cavities as an improvement on bulk niobium cavities. The microstructural and chemical properties of the substrates and coating were examined by scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDS), electron backscatter diffraction, X-ray diffraction, and focused ion beam cross-sectioning. The abrasion resistance was investigated by scratch testing under progressive loads up to 200 N, after which the scratched surfaces were characterised by SEM/EDS to determine the failure mechanisms of the coatings. Several stages of coating damage were identified, including nodule compression, cracking, pitting, fragmentation, comminution and detachment. Nevertheless, substantial amounts of fragmented and embedded coating remained attached to the copper up to the highest load. The findings indicated similar abrasion resistance behaviour for the EP and CP conditions.http://www.sciencedirect.com/science/article/pii/S0264127523004458Nb3SnSurface pre-treatmentPVD coatingsMagnetron sputteringSuperconducting radio frequency (SRF) cavities
spellingShingle S. Aliasghari
E. Avcu
P. Skeldon
R. Valizadeh
B. Mingo
Abrasion resistance of a Nb3Sn magnetron-sputtered coating on copper substrates for radio frequency superconducting cavities
Materials & Design
Nb3Sn
Surface pre-treatment
PVD coatings
Magnetron sputtering
Superconducting radio frequency (SRF) cavities
title Abrasion resistance of a Nb3Sn magnetron-sputtered coating on copper substrates for radio frequency superconducting cavities
title_full Abrasion resistance of a Nb3Sn magnetron-sputtered coating on copper substrates for radio frequency superconducting cavities
title_fullStr Abrasion resistance of a Nb3Sn magnetron-sputtered coating on copper substrates for radio frequency superconducting cavities
title_full_unstemmed Abrasion resistance of a Nb3Sn magnetron-sputtered coating on copper substrates for radio frequency superconducting cavities
title_short Abrasion resistance of a Nb3Sn magnetron-sputtered coating on copper substrates for radio frequency superconducting cavities
title_sort abrasion resistance of a nb3sn magnetron sputtered coating on copper substrates for radio frequency superconducting cavities
topic Nb3Sn
Surface pre-treatment
PVD coatings
Magnetron sputtering
Superconducting radio frequency (SRF) cavities
url http://www.sciencedirect.com/science/article/pii/S0264127523004458
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