Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method

The pin-on-disc test is a standard sliding wear test used to analyse sliding properties, including wear contour and wear volume. In this study, long-term laboratory test performance is compared with a short-term numerical model. A discrete element method (DEM) approach combined with an Archard wear...

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Main Authors: Yunpeng Yan, Rudy Helmons, Dingena Schott
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/5/1813
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author Yunpeng Yan
Rudy Helmons
Dingena Schott
author_facet Yunpeng Yan
Rudy Helmons
Dingena Schott
author_sort Yunpeng Yan
collection DOAJ
description The pin-on-disc test is a standard sliding wear test used to analyse sliding properties, including wear contour and wear volume. In this study, long-term laboratory test performance is compared with a short-term numerical model. A discrete element method (DEM) approach combined with an Archard wear model and a deformable geometry technique is used. The effect of mesh size on wear results is evaluated, and a scaling factor is defined to relate the number of revolutions between the experiment and the numerical model. The simulation results indicate that the mesh size of the disc has a significant effect on the wear contour. The wear depth and wear width follow a normal distribution after experiencing a run-in phase, while the wear volume has a quadratic relation with the number of revolutions. For the studied material combination, the calibration of the wear coefficient shows that the wear volume of the pin-on-disc test accurately matches the simulation results for a minimum of eight revolutions with a wear coefficient lower than 2 × 10<sup>−11</sup> Pa<sup>−1</sup>.
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spelling doaj.art-12665f314f204e68a1a142ebbfdda0b32023-11-23T23:19:17ZengMDPI AGMaterials1996-19442022-02-01155181310.3390/ma15051813Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element MethodYunpeng Yan0Rudy Helmons1Dingena Schott2Department of Maritime and Transport Technology, Delft University of Technology, 2628 CD Delft, The NetherlandsDepartment of Maritime and Transport Technology, Delft University of Technology, 2628 CD Delft, The NetherlandsDepartment of Maritime and Transport Technology, Delft University of Technology, 2628 CD Delft, The NetherlandsThe pin-on-disc test is a standard sliding wear test used to analyse sliding properties, including wear contour and wear volume. In this study, long-term laboratory test performance is compared with a short-term numerical model. A discrete element method (DEM) approach combined with an Archard wear model and a deformable geometry technique is used. The effect of mesh size on wear results is evaluated, and a scaling factor is defined to relate the number of revolutions between the experiment and the numerical model. The simulation results indicate that the mesh size of the disc has a significant effect on the wear contour. The wear depth and wear width follow a normal distribution after experiencing a run-in phase, while the wear volume has a quadratic relation with the number of revolutions. For the studied material combination, the calibration of the wear coefficient shows that the wear volume of the pin-on-disc test accurately matches the simulation results for a minimum of eight revolutions with a wear coefficient lower than 2 × 10<sup>−11</sup> Pa<sup>−1</sup>.https://www.mdpi.com/1996-1944/15/5/1813sliding wearmesh deformationcalibration of wear coefficientscaling factor
spellingShingle Yunpeng Yan
Rudy Helmons
Dingena Schott
Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method
Materials
sliding wear
mesh deformation
calibration of wear coefficient
scaling factor
title Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method
title_full Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method
title_fullStr Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method
title_full_unstemmed Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method
title_short Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method
title_sort pin on disc modelling with mesh deformation using discrete element method
topic sliding wear
mesh deformation
calibration of wear coefficient
scaling factor
url https://www.mdpi.com/1996-1944/15/5/1813
work_keys_str_mv AT yunpengyan pinondiscmodellingwithmeshdeformationusingdiscreteelementmethod
AT rudyhelmons pinondiscmodellingwithmeshdeformationusingdiscreteelementmethod
AT dingenaschott pinondiscmodellingwithmeshdeformationusingdiscreteelementmethod