Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method
The pin-on-disc test is a standard sliding wear test used to analyse sliding properties, including wear contour and wear volume. In this study, long-term laboratory test performance is compared with a short-term numerical model. A discrete element method (DEM) approach combined with an Archard wear...
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MDPI AG
2022-02-01
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Online Access: | https://www.mdpi.com/1996-1944/15/5/1813 |
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author | Yunpeng Yan Rudy Helmons Dingena Schott |
author_facet | Yunpeng Yan Rudy Helmons Dingena Schott |
author_sort | Yunpeng Yan |
collection | DOAJ |
description | The pin-on-disc test is a standard sliding wear test used to analyse sliding properties, including wear contour and wear volume. In this study, long-term laboratory test performance is compared with a short-term numerical model. A discrete element method (DEM) approach combined with an Archard wear model and a deformable geometry technique is used. The effect of mesh size on wear results is evaluated, and a scaling factor is defined to relate the number of revolutions between the experiment and the numerical model. The simulation results indicate that the mesh size of the disc has a significant effect on the wear contour. The wear depth and wear width follow a normal distribution after experiencing a run-in phase, while the wear volume has a quadratic relation with the number of revolutions. For the studied material combination, the calibration of the wear coefficient shows that the wear volume of the pin-on-disc test accurately matches the simulation results for a minimum of eight revolutions with a wear coefficient lower than 2 × 10<sup>−11</sup> Pa<sup>−1</sup>. |
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format | Article |
id | doaj.art-12665f314f204e68a1a142ebbfdda0b3 |
institution | Directory Open Access Journal |
issn | 1996-1944 |
language | English |
last_indexed | 2024-03-09T20:32:41Z |
publishDate | 2022-02-01 |
publisher | MDPI AG |
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series | Materials |
spelling | doaj.art-12665f314f204e68a1a142ebbfdda0b32023-11-23T23:19:17ZengMDPI AGMaterials1996-19442022-02-01155181310.3390/ma15051813Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element MethodYunpeng Yan0Rudy Helmons1Dingena Schott2Department of Maritime and Transport Technology, Delft University of Technology, 2628 CD Delft, The NetherlandsDepartment of Maritime and Transport Technology, Delft University of Technology, 2628 CD Delft, The NetherlandsDepartment of Maritime and Transport Technology, Delft University of Technology, 2628 CD Delft, The NetherlandsThe pin-on-disc test is a standard sliding wear test used to analyse sliding properties, including wear contour and wear volume. In this study, long-term laboratory test performance is compared with a short-term numerical model. A discrete element method (DEM) approach combined with an Archard wear model and a deformable geometry technique is used. The effect of mesh size on wear results is evaluated, and a scaling factor is defined to relate the number of revolutions between the experiment and the numerical model. The simulation results indicate that the mesh size of the disc has a significant effect on the wear contour. The wear depth and wear width follow a normal distribution after experiencing a run-in phase, while the wear volume has a quadratic relation with the number of revolutions. For the studied material combination, the calibration of the wear coefficient shows that the wear volume of the pin-on-disc test accurately matches the simulation results for a minimum of eight revolutions with a wear coefficient lower than 2 × 10<sup>−11</sup> Pa<sup>−1</sup>.https://www.mdpi.com/1996-1944/15/5/1813sliding wearmesh deformationcalibration of wear coefficientscaling factor |
spellingShingle | Yunpeng Yan Rudy Helmons Dingena Schott Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method Materials sliding wear mesh deformation calibration of wear coefficient scaling factor |
title | Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method |
title_full | Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method |
title_fullStr | Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method |
title_full_unstemmed | Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method |
title_short | Pin-on-Disc Modelling with Mesh Deformation Using Discrete Element Method |
title_sort | pin on disc modelling with mesh deformation using discrete element method |
topic | sliding wear mesh deformation calibration of wear coefficient scaling factor |
url | https://www.mdpi.com/1996-1944/15/5/1813 |
work_keys_str_mv | AT yunpengyan pinondiscmodellingwithmeshdeformationusingdiscreteelementmethod AT rudyhelmons pinondiscmodellingwithmeshdeformationusingdiscreteelementmethod AT dingenaschott pinondiscmodellingwithmeshdeformationusingdiscreteelementmethod |