Innovative Tungsten Coatings for an Application in Modern and Future Fusion Devices

Tungsten is foreseen presently as the plasma-facing material for divertors in fusion power plants. In order to achieve durable operation of divertors of current fusion reactors, an efficient way of maintaining the divertor functionality is needed. A system capable of in situ tungsten coating of the...

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Main Authors: Tom Keller, Andrey Litnovsky, Georg Mauer, Christian Linsmeier, Olivier Guillon
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/3/531
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author Tom Keller
Andrey Litnovsky
Georg Mauer
Christian Linsmeier
Olivier Guillon
author_facet Tom Keller
Andrey Litnovsky
Georg Mauer
Christian Linsmeier
Olivier Guillon
author_sort Tom Keller
collection DOAJ
description Tungsten is foreseen presently as the plasma-facing material for divertors in fusion power plants. In order to achieve durable operation of divertors of current fusion reactors, an efficient way of maintaining the divertor functionality is needed. A system capable of in situ tungsten coating of the divertor via low-pressure plasma spraying was proposed to maintain the divertor integrity. In this work, tungsten was deposited on NB31 carbon fibre composite substrates using the low-pressure plasma spraying technology to evaluate the feasibility of this technique. The thickness, porosity, composition, adhesion, and microstructure of the coatings were investigated by scanning electron microscopy image analysis and energy dispersive spectroscopy. Based on the initial results, the spray parameters were iteratively improved in a campaign-based study. The coatings exhibited improving properties through an adjusting of the carrier gas flow, the scanning speed, and the spray distance. By lowering the carrier gas flow, the porosity of the coatings was reduced, resulting in coatings of 98% bulk density. Adjusting the carrier gas flow reduced the amount of semi-molten particles in the coatings significantly. A decrease in both scanning speed and spray distance increased the substrate’s temperature, which led to better adhesion and porosity.
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spelling doaj.art-129baafb475a46c385303416c21108362023-11-17T12:39:03ZengMDPI AGMetals2075-47012023-03-0113353110.3390/met13030531Innovative Tungsten Coatings for an Application in Modern and Future Fusion DevicesTom Keller0Andrey Litnovsky1Georg Mauer2Christian Linsmeier3Olivier Guillon4Institute for Physical Metallurgy and Materials Physics, RWTH Aachen University, 52056 Aachen, GermanyInstitute of Energy and Climate Research (IEK), Forschungszentrum Jülich GmbH, 52428 Jülich, GermanyInstitute of Energy and Climate Research (IEK), Forschungszentrum Jülich GmbH, 52428 Jülich, GermanyInstitute of Energy and Climate Research (IEK), Forschungszentrum Jülich GmbH, 52428 Jülich, GermanyInstitute of Energy and Climate Research (IEK), Forschungszentrum Jülich GmbH, 52428 Jülich, GermanyTungsten is foreseen presently as the plasma-facing material for divertors in fusion power plants. In order to achieve durable operation of divertors of current fusion reactors, an efficient way of maintaining the divertor functionality is needed. A system capable of in situ tungsten coating of the divertor via low-pressure plasma spraying was proposed to maintain the divertor integrity. In this work, tungsten was deposited on NB31 carbon fibre composite substrates using the low-pressure plasma spraying technology to evaluate the feasibility of this technique. The thickness, porosity, composition, adhesion, and microstructure of the coatings were investigated by scanning electron microscopy image analysis and energy dispersive spectroscopy. Based on the initial results, the spray parameters were iteratively improved in a campaign-based study. The coatings exhibited improving properties through an adjusting of the carrier gas flow, the scanning speed, and the spray distance. By lowering the carrier gas flow, the porosity of the coatings was reduced, resulting in coatings of 98% bulk density. Adjusting the carrier gas flow reduced the amount of semi-molten particles in the coatings significantly. A decrease in both scanning speed and spray distance increased the substrate’s temperature, which led to better adhesion and porosity.https://www.mdpi.com/2075-4701/13/3/531tungstenlow-pressure plasma sprayingdivertor materialsplasma-facing components
spellingShingle Tom Keller
Andrey Litnovsky
Georg Mauer
Christian Linsmeier
Olivier Guillon
Innovative Tungsten Coatings for an Application in Modern and Future Fusion Devices
Metals
tungsten
low-pressure plasma spraying
divertor materials
plasma-facing components
title Innovative Tungsten Coatings for an Application in Modern and Future Fusion Devices
title_full Innovative Tungsten Coatings for an Application in Modern and Future Fusion Devices
title_fullStr Innovative Tungsten Coatings for an Application in Modern and Future Fusion Devices
title_full_unstemmed Innovative Tungsten Coatings for an Application in Modern and Future Fusion Devices
title_short Innovative Tungsten Coatings for an Application in Modern and Future Fusion Devices
title_sort innovative tungsten coatings for an application in modern and future fusion devices
topic tungsten
low-pressure plasma spraying
divertor materials
plasma-facing components
url https://www.mdpi.com/2075-4701/13/3/531
work_keys_str_mv AT tomkeller innovativetungstencoatingsforanapplicationinmodernandfuturefusiondevices
AT andreylitnovsky innovativetungstencoatingsforanapplicationinmodernandfuturefusiondevices
AT georgmauer innovativetungstencoatingsforanapplicationinmodernandfuturefusiondevices
AT christianlinsmeier innovativetungstencoatingsforanapplicationinmodernandfuturefusiondevices
AT olivierguillon innovativetungstencoatingsforanapplicationinmodernandfuturefusiondevices