Induction Heating of a Fluidized Pebble Bed: Numerical and Experimental Analysis

The development of energy-efficient Power-to-Heat (PtH) technologies with high power density on a utility scale is a key element in the future of flexible energy systems. Although existing solutions for electric flow heaters (EFH) based on resistance heating have a high efficiency, the process outle...

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Main Authors: Sergej Belik, Omar Khater, Stefan Zunft
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/4/2311
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author Sergej Belik
Omar Khater
Stefan Zunft
author_facet Sergej Belik
Omar Khater
Stefan Zunft
author_sort Sergej Belik
collection DOAJ
description The development of energy-efficient Power-to-Heat (PtH) technologies with high power density on a utility scale is a key element in the future of flexible energy systems. Although existing solutions for electric flow heaters (EFH) based on resistance heating have a high efficiency, the process outlet temperature and power output are limited by the lifetime of the contact heating elements. Inductively heated packed bed heaters can achieve higher gas outlet temperatures with a higher power density, which is essential for an efficient process. This paper focuses on the modeling, experimental validation and numerical analysis of inductively heated pebble bed gas heater. Foremost, a model that is based on a 3D finite volume method approach is introduced. After that, an experimental setup for different sphere arrangements is used to obtain results for concept verification and model validation. With the model validated, the design space for the PtH concept is investigated by varying the heat transfer area and material properties of the pebble bed. Design solutions with high energy efficiency above 90% and power density over 5.5 MW/m<sup>3</sup> are presented for magnetic as well as non-magnetic materials at laboratory and utility scale.
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spelling doaj.art-12a97cedbfc64b9c913a6acd7dd9907c2023-11-16T18:53:57ZengMDPI AGApplied Sciences2076-34172023-02-01134231110.3390/app13042311Induction Heating of a Fluidized Pebble Bed: Numerical and Experimental AnalysisSergej Belik0Omar Khater1Stefan Zunft2Institute of Engineering Thermodynamics, German Aerospace Center (DLR), 70569 Stuttgart, GermanyInstitute of Engineering Thermodynamics, German Aerospace Center (DLR), 70569 Stuttgart, GermanyInstitute of Engineering Thermodynamics, German Aerospace Center (DLR), 70569 Stuttgart, GermanyThe development of energy-efficient Power-to-Heat (PtH) technologies with high power density on a utility scale is a key element in the future of flexible energy systems. Although existing solutions for electric flow heaters (EFH) based on resistance heating have a high efficiency, the process outlet temperature and power output are limited by the lifetime of the contact heating elements. Inductively heated packed bed heaters can achieve higher gas outlet temperatures with a higher power density, which is essential for an efficient process. This paper focuses on the modeling, experimental validation and numerical analysis of inductively heated pebble bed gas heater. Foremost, a model that is based on a 3D finite volume method approach is introduced. After that, an experimental setup for different sphere arrangements is used to obtain results for concept verification and model validation. With the model validated, the design space for the PtH concept is investigated by varying the heat transfer area and material properties of the pebble bed. Design solutions with high energy efficiency above 90% and power density over 5.5 MW/m<sup>3</sup> are presented for magnetic as well as non-magnetic materials at laboratory and utility scale.https://www.mdpi.com/2076-3417/13/4/2311power-to-heatelectric flow heaterinduction gas heaterpacked bednumerical analysis
spellingShingle Sergej Belik
Omar Khater
Stefan Zunft
Induction Heating of a Fluidized Pebble Bed: Numerical and Experimental Analysis
Applied Sciences
power-to-heat
electric flow heater
induction gas heater
packed bed
numerical analysis
title Induction Heating of a Fluidized Pebble Bed: Numerical and Experimental Analysis
title_full Induction Heating of a Fluidized Pebble Bed: Numerical and Experimental Analysis
title_fullStr Induction Heating of a Fluidized Pebble Bed: Numerical and Experimental Analysis
title_full_unstemmed Induction Heating of a Fluidized Pebble Bed: Numerical and Experimental Analysis
title_short Induction Heating of a Fluidized Pebble Bed: Numerical and Experimental Analysis
title_sort induction heating of a fluidized pebble bed numerical and experimental analysis
topic power-to-heat
electric flow heater
induction gas heater
packed bed
numerical analysis
url https://www.mdpi.com/2076-3417/13/4/2311
work_keys_str_mv AT sergejbelik inductionheatingofafluidizedpebblebednumericalandexperimentalanalysis
AT omarkhater inductionheatingofafluidizedpebblebednumericalandexperimentalanalysis
AT stefanzunft inductionheatingofafluidizedpebblebednumericalandexperimentalanalysis