Influences of geometric and dynamic synchronous errors onto machined surface in 5-axis machining center

Unexpected glitches typically occur on the finished surface machined by the 5-axis machining centers, because of geometric and dynamic synchronous errors of the machine. In this study, actual ball-nosed end milling tests of hemispheres and its finished surface simulations with different geometric er...

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Bibliographic Details
Main Authors: Shogo HASEGAWA, Ryuta SATO, Keiichi SHIRASE
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2016-09-01
Series:Journal of Advanced Mechanical Design, Systems, and Manufacturing
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jamdsm/10/5/10_2016jamdsm0071/_pdf/-char/en
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author Shogo HASEGAWA
Ryuta SATO
Keiichi SHIRASE
author_facet Shogo HASEGAWA
Ryuta SATO
Keiichi SHIRASE
author_sort Shogo HASEGAWA
collection DOAJ
description Unexpected glitches typically occur on the finished surface machined by the 5-axis machining centers, because of geometric and dynamic synchronous errors of the machine. In this study, actual ball-nosed end milling tests of hemispheres and its finished surface simulations with different geometric errors and different position loop gain of feed drive systems were carried out, in order to clarify the influence of the geometric and dynamic synchronous errors onto machined surface. As the results, it is clarified that the influence of geometric errors onto the machined surface is depending on the relationships between the movement of the axes and the surface geometry. In addition, the dynamic synchronous error also influences the machined surface when the velocity of translational and rotary axes changed rapidly.
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spelling doaj.art-12aabe10f35a49eeb4f59e80f08cd7692022-12-22T03:38:59ZengThe Japan Society of Mechanical EngineersJournal of Advanced Mechanical Design, Systems, and Manufacturing1881-30542016-09-01105JAMDSM0071JAMDSM007110.1299/jamdsm.2016jamdsm0071jamdsmInfluences of geometric and dynamic synchronous errors onto machined surface in 5-axis machining centerShogo HASEGAWA0Ryuta SATO1Keiichi SHIRASE2Department of Mechanical Engineering, Kobe UniversityDepartment of Mechanical Engineering, Kobe UniversityDepartment of Mechanical Engineering, Kobe UniversityUnexpected glitches typically occur on the finished surface machined by the 5-axis machining centers, because of geometric and dynamic synchronous errors of the machine. In this study, actual ball-nosed end milling tests of hemispheres and its finished surface simulations with different geometric errors and different position loop gain of feed drive systems were carried out, in order to clarify the influence of the geometric and dynamic synchronous errors onto machined surface. As the results, it is clarified that the influence of geometric errors onto the machined surface is depending on the relationships between the movement of the axes and the surface geometry. In addition, the dynamic synchronous error also influences the machined surface when the velocity of translational and rotary axes changed rapidly.https://www.jstage.jst.go.jp/article/jamdsm/10/5/10_2016jamdsm0071/_pdf/-char/en5-axis machining centergeometric errordynamic synchronous errormachined surfacesimulation
spellingShingle Shogo HASEGAWA
Ryuta SATO
Keiichi SHIRASE
Influences of geometric and dynamic synchronous errors onto machined surface in 5-axis machining center
Journal of Advanced Mechanical Design, Systems, and Manufacturing
5-axis machining center
geometric error
dynamic synchronous error
machined surface
simulation
title Influences of geometric and dynamic synchronous errors onto machined surface in 5-axis machining center
title_full Influences of geometric and dynamic synchronous errors onto machined surface in 5-axis machining center
title_fullStr Influences of geometric and dynamic synchronous errors onto machined surface in 5-axis machining center
title_full_unstemmed Influences of geometric and dynamic synchronous errors onto machined surface in 5-axis machining center
title_short Influences of geometric and dynamic synchronous errors onto machined surface in 5-axis machining center
title_sort influences of geometric and dynamic synchronous errors onto machined surface in 5 axis machining center
topic 5-axis machining center
geometric error
dynamic synchronous error
machined surface
simulation
url https://www.jstage.jst.go.jp/article/jamdsm/10/5/10_2016jamdsm0071/_pdf/-char/en
work_keys_str_mv AT shogohasegawa influencesofgeometricanddynamicsynchronouserrorsontomachinedsurfacein5axismachiningcenter
AT ryutasato influencesofgeometricanddynamicsynchronouserrorsontomachinedsurfacein5axismachiningcenter
AT keiichishirase influencesofgeometricanddynamicsynchronouserrorsontomachinedsurfacein5axismachiningcenter