Crack Propagation Mechanisms for Creep Fatigue: A Consolidated Explanation of Fundamental Behaviours from Initiation to Failure

Background—Creep-fatigue damage is generally identified as the combined effect of fatigue and creep. This behaviour is macroscopically described by crack growth, wherein fatigue and creep follow different principles. Need—Although the literature contains many studies that explore...

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Main Authors: Dan Liu, Dirk John Pons
Format: Article
Language:English
Published: MDPI AG 2018-08-01
Series:Metals
Subjects:
Online Access:http://www.mdpi.com/2075-4701/8/8/623
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author Dan Liu
Dirk John Pons
author_facet Dan Liu
Dirk John Pons
author_sort Dan Liu
collection DOAJ
description Background—Creep-fatigue damage is generally identified as the combined effect of fatigue and creep. This behaviour is macroscopically described by crack growth, wherein fatigue and creep follow different principles. Need—Although the literature contains many studies that explore the crack-growth path, there is a lack of clear models to link these disparate findings and to explain the possible mechanisms at a grain-based level for crack growth from crack initiation, through the steady stage (this is particularly challenging), ending in structural failure. Method—Finite element (FE) methods were used to provide a quantitative validation of the grain-size effect and the failure principles for fatigue and creep. Thereafter, a microstructural conceptual framework for the three stages of crack growth was developed by integrating existing crack-growth microstructural observations for fatigue and creep. Specifically, the crack propagation is based on existing mechanisms of plastic blunting and diffusion creep. Results—Fatigue and creep effects are treated separately due to their different damage principles. The possible grain-boundary behaviours, such as the mismatch behaviour at grain boundary due to creep deformation, are included. The framework illustrates the possible situations for crack propagation at a grain-based level, particularly the situation in which the crack encounters the grain boundary. Originality—The framework is consistent with the various creep and fatigue microstructure observations in the literature, but goes further by integrating these together into a logically consistent framework that describes the overall failure process at the microstructural level.
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spelling doaj.art-12e776d7abf44db799a9cf4401c71ecc2022-12-21T22:24:16ZengMDPI AGMetals2075-47012018-08-018862310.3390/met8080623met8080623Crack Propagation Mechanisms for Creep Fatigue: A Consolidated Explanation of Fundamental Behaviours from Initiation to FailureDan Liu0Dirk John Pons1Department of Mechanical Engineering, University of Canterbury, Christchurch 8041, New ZealandDepartment of Mechanical Engineering, University of Canterbury, Christchurch 8041, New ZealandBackground—Creep-fatigue damage is generally identified as the combined effect of fatigue and creep. This behaviour is macroscopically described by crack growth, wherein fatigue and creep follow different principles. Need—Although the literature contains many studies that explore the crack-growth path, there is a lack of clear models to link these disparate findings and to explain the possible mechanisms at a grain-based level for crack growth from crack initiation, through the steady stage (this is particularly challenging), ending in structural failure. Method—Finite element (FE) methods were used to provide a quantitative validation of the grain-size effect and the failure principles for fatigue and creep. Thereafter, a microstructural conceptual framework for the three stages of crack growth was developed by integrating existing crack-growth microstructural observations for fatigue and creep. Specifically, the crack propagation is based on existing mechanisms of plastic blunting and diffusion creep. Results—Fatigue and creep effects are treated separately due to their different damage principles. The possible grain-boundary behaviours, such as the mismatch behaviour at grain boundary due to creep deformation, are included. The framework illustrates the possible situations for crack propagation at a grain-based level, particularly the situation in which the crack encounters the grain boundary. Originality—The framework is consistent with the various creep and fatigue microstructure observations in the literature, but goes further by integrating these together into a logically consistent framework that describes the overall failure process at the microstructural level.http://www.mdpi.com/2075-4701/8/8/623creep fatiguecrack growthgrain boundary
spellingShingle Dan Liu
Dirk John Pons
Crack Propagation Mechanisms for Creep Fatigue: A Consolidated Explanation of Fundamental Behaviours from Initiation to Failure
Metals
creep fatigue
crack growth
grain boundary
title Crack Propagation Mechanisms for Creep Fatigue: A Consolidated Explanation of Fundamental Behaviours from Initiation to Failure
title_full Crack Propagation Mechanisms for Creep Fatigue: A Consolidated Explanation of Fundamental Behaviours from Initiation to Failure
title_fullStr Crack Propagation Mechanisms for Creep Fatigue: A Consolidated Explanation of Fundamental Behaviours from Initiation to Failure
title_full_unstemmed Crack Propagation Mechanisms for Creep Fatigue: A Consolidated Explanation of Fundamental Behaviours from Initiation to Failure
title_short Crack Propagation Mechanisms for Creep Fatigue: A Consolidated Explanation of Fundamental Behaviours from Initiation to Failure
title_sort crack propagation mechanisms for creep fatigue a consolidated explanation of fundamental behaviours from initiation to failure
topic creep fatigue
crack growth
grain boundary
url http://www.mdpi.com/2075-4701/8/8/623
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AT dirkjohnpons crackpropagationmechanismsforcreepfatigueaconsolidatedexplanationoffundamentalbehavioursfrominitiationtofailure