Self-Immobilizing Biocatalysts Maximize Space–Time Yields in Flow Reactors

Maximizing space&#8315;time yields (STY) of biocatalytic flow processes is essential for the establishment of a circular biobased economy. We present a comparative study in which different biocatalytic flow reactor concepts were tested with the same enzyme, the (<i>R</i>)-selective a...

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Main Authors: Theo Peschke, Patrick Bitterwolf, Silla Hansen, Jannis Gasmi, Kersten S. Rabe, Christof M. Niemeyer
Format: Article
Language:English
Published: MDPI AG 2019-02-01
Series:Catalysts
Subjects:
Online Access:https://www.mdpi.com/2073-4344/9/2/164
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author Theo Peschke
Patrick Bitterwolf
Silla Hansen
Jannis Gasmi
Kersten S. Rabe
Christof M. Niemeyer
author_facet Theo Peschke
Patrick Bitterwolf
Silla Hansen
Jannis Gasmi
Kersten S. Rabe
Christof M. Niemeyer
author_sort Theo Peschke
collection DOAJ
description Maximizing space&#8315;time yields (STY) of biocatalytic flow processes is essential for the establishment of a circular biobased economy. We present a comparative study in which different biocatalytic flow reactor concepts were tested with the same enzyme, the (<i>R</i>)-selective alcohol dehydrogenase from <i>Lactobacillus brevis</i> (LbADH), that was used for stereoselective reduction of 5-nitrononane-2,8-dione. The LbADH contained a genetically encoded streptavidin (STV)-binding peptide to enable self-immobilization on STV-coated surfaces. The purified enzyme was immobilized by physisorption or chemisorption as monolayers on the flow channel walls, on magnetic microbeads in a packed-bed format, or as self-assembled all-enzyme hydrogels. Moreover, a multilayer biofilm with cytosolic-expressed LbADH served as a whole-cell biocatalyst. To enable cross-platform comparison, STY values were determined for the various reactor modules. While mono- and multilayer coatings of the reactor surface led to STY &lt; 10, higher productivity was achieved with packed-bed reactors (STY &#8776; 100) and the densely packed hydrogels (STY &gt; 450). The latter modules could be operated for prolonged times (&gt;6 days). Given that our approach should be transferable to other enzymes, we anticipate that compartmentalized microfluidic reaction modules equipped with self-immobilizing biocatalysts would be of great utility for numerous biocatalytic and even chemo-enzymatic cascade reactions under continuous flow conditions.
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spelling doaj.art-1334d6dd09f84188bef0c213356ff4b92022-12-22T03:58:52ZengMDPI AGCatalysts2073-43442019-02-019216410.3390/catal9020164catal9020164Self-Immobilizing Biocatalysts Maximize Space–Time Yields in Flow ReactorsTheo Peschke0Patrick Bitterwolf1Silla Hansen2Jannis Gasmi3Kersten S. Rabe4Christof M. Niemeyer5Karlsruhe Institute for Technology (KIT), Institute for Biological Interfaces (IBG 1), Hermann-von-Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen, GermanyKarlsruhe Institute for Technology (KIT), Institute for Biological Interfaces (IBG 1), Hermann-von-Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen, GermanyKarlsruhe Institute for Technology (KIT), Institute for Biological Interfaces (IBG 1), Hermann-von-Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen, GermanyKarlsruhe Institute for Technology (KIT), Institute for Biological Interfaces (IBG 1), Hermann-von-Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen, GermanyKarlsruhe Institute for Technology (KIT), Institute for Biological Interfaces (IBG 1), Hermann-von-Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen, GermanyKarlsruhe Institute for Technology (KIT), Institute for Biological Interfaces (IBG 1), Hermann-von-Helmholtz-Platz 1, D-76344 Eggenstein-Leopoldshafen, GermanyMaximizing space&#8315;time yields (STY) of biocatalytic flow processes is essential for the establishment of a circular biobased economy. We present a comparative study in which different biocatalytic flow reactor concepts were tested with the same enzyme, the (<i>R</i>)-selective alcohol dehydrogenase from <i>Lactobacillus brevis</i> (LbADH), that was used for stereoselective reduction of 5-nitrononane-2,8-dione. The LbADH contained a genetically encoded streptavidin (STV)-binding peptide to enable self-immobilization on STV-coated surfaces. The purified enzyme was immobilized by physisorption or chemisorption as monolayers on the flow channel walls, on magnetic microbeads in a packed-bed format, or as self-assembled all-enzyme hydrogels. Moreover, a multilayer biofilm with cytosolic-expressed LbADH served as a whole-cell biocatalyst. To enable cross-platform comparison, STY values were determined for the various reactor modules. While mono- and multilayer coatings of the reactor surface led to STY &lt; 10, higher productivity was achieved with packed-bed reactors (STY &#8776; 100) and the densely packed hydrogels (STY &gt; 450). The latter modules could be operated for prolonged times (&gt;6 days). Given that our approach should be transferable to other enzymes, we anticipate that compartmentalized microfluidic reaction modules equipped with self-immobilizing biocatalysts would be of great utility for numerous biocatalytic and even chemo-enzymatic cascade reactions under continuous flow conditions.https://www.mdpi.com/2073-4344/9/2/164enzymesflow biocatalysisimmobilization techniquesstereoselective reactionsbiomaterialsmicro reactors
spellingShingle Theo Peschke
Patrick Bitterwolf
Silla Hansen
Jannis Gasmi
Kersten S. Rabe
Christof M. Niemeyer
Self-Immobilizing Biocatalysts Maximize Space–Time Yields in Flow Reactors
Catalysts
enzymes
flow biocatalysis
immobilization techniques
stereoselective reactions
biomaterials
micro reactors
title Self-Immobilizing Biocatalysts Maximize Space–Time Yields in Flow Reactors
title_full Self-Immobilizing Biocatalysts Maximize Space–Time Yields in Flow Reactors
title_fullStr Self-Immobilizing Biocatalysts Maximize Space–Time Yields in Flow Reactors
title_full_unstemmed Self-Immobilizing Biocatalysts Maximize Space–Time Yields in Flow Reactors
title_short Self-Immobilizing Biocatalysts Maximize Space–Time Yields in Flow Reactors
title_sort self immobilizing biocatalysts maximize space time yields in flow reactors
topic enzymes
flow biocatalysis
immobilization techniques
stereoselective reactions
biomaterials
micro reactors
url https://www.mdpi.com/2073-4344/9/2/164
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AT jannisgasmi selfimmobilizingbiocatalystsmaximizespacetimeyieldsinflowreactors
AT kerstensrabe selfimmobilizingbiocatalystsmaximizespacetimeyieldsinflowreactors
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