Calculation approach of optimum cutting surfaces of extra length of pipe spools

As a rationalization way of power generating plant construction using three-dimensional measurement, the calculation approach of optimum cutting surfaces of extra length parts which are given at both ends of pipe spools has been developed. In piping work between two pieces of equipment, pipe spools...

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Main Authors: Takashi KITAHARA, Yuichi YAMAMOTO, Munechika MASAKI, Yasutaka TAGAWA
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2015-02-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/81/823/81_14-00670/_pdf/-char/en
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author Takashi KITAHARA
Yuichi YAMAMOTO
Munechika MASAKI
Yasutaka TAGAWA
author_facet Takashi KITAHARA
Yuichi YAMAMOTO
Munechika MASAKI
Yasutaka TAGAWA
author_sort Takashi KITAHARA
collection DOAJ
description As a rationalization way of power generating plant construction using three-dimensional measurement, the calculation approach of optimum cutting surfaces of extra length parts which are given at both ends of pipe spools has been developed. In piping work between two pieces of equipment, pipe spools are sequentially welded from one side to the other side. At this time, a little amount of installation error which derives from welding distortion and manufacturing error of each spool is piled up on the piping route. Thus, the last pipe spools which are connected between the terminal equipment and a next-to-last pipe spools, have extra length parts at both ends to adjust the installation error, and are cut at appropriate position at the construction sites. But it is difficult to estimate accurate cutting amount at the construction site because the extra length parts often have to be cut diagonally with respect to original end faces to fit the last pipe spools with high accuracy to existing pipes which have three-dimensional misalignments. So, in this study, the connecting position of the last pipe spools into existing pipes which makes the diagonal cutting angles of both pipe ends even and minimum has defined as the optimum solution, and calculation approach to get the optimum solution has been developed. As results of verification test with using mock up pipes and trial use at construction site, the validity of the calculation approach has confirmed.
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spelling doaj.art-139cfbcc370a43cb8bc245a200ab90a32022-12-22T04:35:29ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612015-02-018182314-0067014-0067010.1299/transjsme.14-00670transjsmeCalculation approach of optimum cutting surfaces of extra length of pipe spoolsTakashi KITAHARA0Yuichi YAMAMOTO1Munechika MASAKI2Yasutaka TAGAWA3Matsudo Research Center, Hitachi, Ltd., Infrastructure Systems CompanyUrban & Energy Solutions Division, Hitachi, Ltd., Infrastructure Systems CompanyUrban & Energy Solutions Division, Hitachi, Ltd., Infrastructure Systems CompanyInstitute of Engineering, Tokyo University of Agriculture and TechnologyAs a rationalization way of power generating plant construction using three-dimensional measurement, the calculation approach of optimum cutting surfaces of extra length parts which are given at both ends of pipe spools has been developed. In piping work between two pieces of equipment, pipe spools are sequentially welded from one side to the other side. At this time, a little amount of installation error which derives from welding distortion and manufacturing error of each spool is piled up on the piping route. Thus, the last pipe spools which are connected between the terminal equipment and a next-to-last pipe spools, have extra length parts at both ends to adjust the installation error, and are cut at appropriate position at the construction sites. But it is difficult to estimate accurate cutting amount at the construction site because the extra length parts often have to be cut diagonally with respect to original end faces to fit the last pipe spools with high accuracy to existing pipes which have three-dimensional misalignments. So, in this study, the connecting position of the last pipe spools into existing pipes which makes the diagonal cutting angles of both pipe ends even and minimum has defined as the optimum solution, and calculation approach to get the optimum solution has been developed. As results of verification test with using mock up pipes and trial use at construction site, the validity of the calculation approach has confirmed.https://www.jstage.jst.go.jp/article/transjsme/81/823/81_14-00670/_pdf/-char/enpower generating plantconstructionpipe spooloptimum solutioncalculation approachdiagonal cuttingthree-dimentional measurement
spellingShingle Takashi KITAHARA
Yuichi YAMAMOTO
Munechika MASAKI
Yasutaka TAGAWA
Calculation approach of optimum cutting surfaces of extra length of pipe spools
Nihon Kikai Gakkai ronbunshu
power generating plant
construction
pipe spool
optimum solution
calculation approach
diagonal cutting
three-dimentional measurement
title Calculation approach of optimum cutting surfaces of extra length of pipe spools
title_full Calculation approach of optimum cutting surfaces of extra length of pipe spools
title_fullStr Calculation approach of optimum cutting surfaces of extra length of pipe spools
title_full_unstemmed Calculation approach of optimum cutting surfaces of extra length of pipe spools
title_short Calculation approach of optimum cutting surfaces of extra length of pipe spools
title_sort calculation approach of optimum cutting surfaces of extra length of pipe spools
topic power generating plant
construction
pipe spool
optimum solution
calculation approach
diagonal cutting
three-dimentional measurement
url https://www.jstage.jst.go.jp/article/transjsme/81/823/81_14-00670/_pdf/-char/en
work_keys_str_mv AT takashikitahara calculationapproachofoptimumcuttingsurfacesofextralengthofpipespools
AT yuichiyamamoto calculationapproachofoptimumcuttingsurfacesofextralengthofpipespools
AT munechikamasaki calculationapproachofoptimumcuttingsurfacesofextralengthofpipespools
AT yasutakatagawa calculationapproachofoptimumcuttingsurfacesofextralengthofpipespools