Feasibility study of shell element-based elastic FE approach for welding-induced thermal distortion prediction in HDPE welded structures

High-density polyethylene (HDPE) is considered an eco-friendly material for boat construction worldwide. However, managing thermal distortion in HDPE welding is challenging, impacting productivity. Traditional steel shipbuilding has established methods to predict welding-induced thermal distortion,...

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Main Author: Jae-Min Lee
Format: Article
Language:English
Published: Elsevier 2023-01-01
Series:International Journal of Naval Architecture and Ocean Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2092678223000481
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author Jae-Min Lee
author_facet Jae-Min Lee
author_sort Jae-Min Lee
collection DOAJ
description High-density polyethylene (HDPE) is considered an eco-friendly material for boat construction worldwide. However, managing thermal distortion in HDPE welding is challenging, impacting productivity. Traditional steel shipbuilding has established methods to predict welding-induced thermal distortion, but HDPE lacks comprehensive studies and standards. This research explores applying the elastic Finite Element (FE) approach, commonly used in steel structures, to HDPE welding. The elastic FE approach simplifies complex welding simulations, enabling its use in large structures like ship hulls. Our research assesses whether HDPE welded specimens exhibit similar distortion patterns to conventional welded structures and whether consistent parameters yield similar thermal distortion. Alignment between our FE analysis, based on specimen data, and experimental results validates the feasibility of using the elastic FE approach to predict HDPE thermal distortion. This study suggests it as a practical method to enhance HDPE boat manufacturing productivity.
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spelling doaj.art-13b2dd09b6fa44ddb19bd40a4c64a0212023-12-24T04:45:20ZengElsevierInternational Journal of Naval Architecture and Ocean Engineering2092-67822023-01-0115100559Feasibility study of shell element-based elastic FE approach for welding-induced thermal distortion prediction in HDPE welded structuresJae-Min Lee0Department of Naval Architecture and Ocean Engineering, Chonnam National University, Yeosu, Jeonnam, Republic of KoreaHigh-density polyethylene (HDPE) is considered an eco-friendly material for boat construction worldwide. However, managing thermal distortion in HDPE welding is challenging, impacting productivity. Traditional steel shipbuilding has established methods to predict welding-induced thermal distortion, but HDPE lacks comprehensive studies and standards. This research explores applying the elastic Finite Element (FE) approach, commonly used in steel structures, to HDPE welding. The elastic FE approach simplifies complex welding simulations, enabling its use in large structures like ship hulls. Our research assesses whether HDPE welded specimens exhibit similar distortion patterns to conventional welded structures and whether consistent parameters yield similar thermal distortion. Alignment between our FE analysis, based on specimen data, and experimental results validates the feasibility of using the elastic FE approach to predict HDPE thermal distortion. This study suggests it as a practical method to enhance HDPE boat manufacturing productivity.http://www.sciencedirect.com/science/article/pii/S2092678223000481High-density polyethylene (HDPE)Extrusion weldingDistortionSimulationEco-friendly material
spellingShingle Jae-Min Lee
Feasibility study of shell element-based elastic FE approach for welding-induced thermal distortion prediction in HDPE welded structures
International Journal of Naval Architecture and Ocean Engineering
High-density polyethylene (HDPE)
Extrusion welding
Distortion
Simulation
Eco-friendly material
title Feasibility study of shell element-based elastic FE approach for welding-induced thermal distortion prediction in HDPE welded structures
title_full Feasibility study of shell element-based elastic FE approach for welding-induced thermal distortion prediction in HDPE welded structures
title_fullStr Feasibility study of shell element-based elastic FE approach for welding-induced thermal distortion prediction in HDPE welded structures
title_full_unstemmed Feasibility study of shell element-based elastic FE approach for welding-induced thermal distortion prediction in HDPE welded structures
title_short Feasibility study of shell element-based elastic FE approach for welding-induced thermal distortion prediction in HDPE welded structures
title_sort feasibility study of shell element based elastic fe approach for welding induced thermal distortion prediction in hdpe welded structures
topic High-density polyethylene (HDPE)
Extrusion welding
Distortion
Simulation
Eco-friendly material
url http://www.sciencedirect.com/science/article/pii/S2092678223000481
work_keys_str_mv AT jaeminlee feasibilitystudyofshellelementbasedelasticfeapproachforweldinginducedthermaldistortionpredictioninhdpeweldedstructures