Design and Experiment of Dry-Ice Cleaning Mechanical Arm for Insulators in Substation

Polluted flashover of insulators has always been a crucial hidden peril to the reliability of substation for supplying electricity. At present, the insulator of the substation is mainly cleaned manually in the case of power-cut, which greatly affects the reliability of power supply and operation saf...

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Main Authors: Shufeng Tang, Pengfei Zhou, Xu Wang, Yue Yu, Hualei Li
Format: Article
Language:English
Published: MDPI AG 2020-04-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/7/2461
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author Shufeng Tang
Pengfei Zhou
Xu Wang
Yue Yu
Hualei Li
author_facet Shufeng Tang
Pengfei Zhou
Xu Wang
Yue Yu
Hualei Li
author_sort Shufeng Tang
collection DOAJ
description Polluted flashover of insulators has always been a crucial hidden peril to the reliability of substation for supplying electricity. At present, the insulator of the substation is mainly cleaned manually in the case of power-cut, which greatly affects the reliability of power supply and operation safety. In this paper, an insulator dry-ice mechanical arm capable of electrified working is proposed. Under the regular operation of the power grid, the operator can remotely control the mechanical arm to clean the insulators of the substation with high-pressure gas mixed with dry-ice particles. This will not only ensure the regular operation of the power grid, but also greatly protects the safety of personnel. Considering the operation environment and high-voltage working conditions of the substation, the mechanism and control system of the dry-ice cleaning mechanical arm are designed, and the motion analysis, simulation, and strength analysis of the mechanical arm are carried out. Finally, the high-voltage-insulation test of the mechanical arm and the actual operation of the substation insulator cleaning working test are carried out, which proves that this mechanical arm can adapt to the operation environment of the substation, and the working is stable, safe, and reliable, which has an important application value to solve the problem in the cleaning of the substation insulator and other electrified equipment.
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spelling doaj.art-13e4d9e3dff74d00ba78d2723198c00f2023-11-19T20:37:21ZengMDPI AGApplied Sciences2076-34172020-04-01107246110.3390/app10072461Design and Experiment of Dry-Ice Cleaning Mechanical Arm for Insulators in SubstationShufeng Tang0Pengfei Zhou1Xu Wang2Yue Yu3Hualei Li4School of Mechanical Engineering, Inner Mongolia University of Technology, Hohhot 010051, ChinaSchool of Mechanical Engineering, Inner Mongolia University of Technology, Hohhot 010051, ChinaSchool of Mechanical Engineering, Inner Mongolia University of Technology, Hohhot 010051, ChinaSchool of Mechanical Engineering, Inner Mongolia University of Technology, Hohhot 010051, ChinaSchool of Mechanical Engineering, Inner Mongolia University of Technology, Hohhot 010051, ChinaPolluted flashover of insulators has always been a crucial hidden peril to the reliability of substation for supplying electricity. At present, the insulator of the substation is mainly cleaned manually in the case of power-cut, which greatly affects the reliability of power supply and operation safety. In this paper, an insulator dry-ice mechanical arm capable of electrified working is proposed. Under the regular operation of the power grid, the operator can remotely control the mechanical arm to clean the insulators of the substation with high-pressure gas mixed with dry-ice particles. This will not only ensure the regular operation of the power grid, but also greatly protects the safety of personnel. Considering the operation environment and high-voltage working conditions of the substation, the mechanism and control system of the dry-ice cleaning mechanical arm are designed, and the motion analysis, simulation, and strength analysis of the mechanical arm are carried out. Finally, the high-voltage-insulation test of the mechanical arm and the actual operation of the substation insulator cleaning working test are carried out, which proves that this mechanical arm can adapt to the operation environment of the substation, and the working is stable, safe, and reliable, which has an important application value to solve the problem in the cleaning of the substation insulator and other electrified equipment.https://www.mdpi.com/2076-3417/10/7/2461cleaning robotsubstation insulatordry-ice cleaningelectrified operation
spellingShingle Shufeng Tang
Pengfei Zhou
Xu Wang
Yue Yu
Hualei Li
Design and Experiment of Dry-Ice Cleaning Mechanical Arm for Insulators in Substation
Applied Sciences
cleaning robot
substation insulator
dry-ice cleaning
electrified operation
title Design and Experiment of Dry-Ice Cleaning Mechanical Arm for Insulators in Substation
title_full Design and Experiment of Dry-Ice Cleaning Mechanical Arm for Insulators in Substation
title_fullStr Design and Experiment of Dry-Ice Cleaning Mechanical Arm for Insulators in Substation
title_full_unstemmed Design and Experiment of Dry-Ice Cleaning Mechanical Arm for Insulators in Substation
title_short Design and Experiment of Dry-Ice Cleaning Mechanical Arm for Insulators in Substation
title_sort design and experiment of dry ice cleaning mechanical arm for insulators in substation
topic cleaning robot
substation insulator
dry-ice cleaning
electrified operation
url https://www.mdpi.com/2076-3417/10/7/2461
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AT xuwang designandexperimentofdryicecleaningmechanicalarmforinsulatorsinsubstation
AT yueyu designandexperimentofdryicecleaningmechanicalarmforinsulatorsinsubstation
AT hualeili designandexperimentofdryicecleaningmechanicalarmforinsulatorsinsubstation