Application of high-speed gas-flame technology for hardening the surfaces of machines and robots of automatic gas-flame spraying

The article discusses the main types of installations (HVOF / HVAF (High Velocity Oxy / Air-Fuel), the Russian analogue of which is HPS/SGV (gas-flame supersonic/supersonic gas-air, activated arc metallization ADM devices) and the use of high-speed gas-flame technology for surface...

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Main Author: Sh. A. Bazarbekov
Format: Article
Language:English
Published: Al-Farabi Kazakh National University 2021-06-01
Series:Physical Sciences and Technology
Subjects:
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author Sh. A. Bazarbekov
author_facet Sh. A. Bazarbekov
author_sort Sh. A. Bazarbekov
collection DOAJ
description The article discusses the main types of installations (HVOF / HVAF (High Velocity Oxy / Air-Fuel), the Russian analogue of which is HPS/SGV (gas-flame supersonic/supersonic gas-air, activated arc metallization ADM devices) and the use of high-speed gas-flame technology for surface hardening for machine parts. Here we considered all types of flame treatment (welding, oxyfuel cutting, brazing, surface hardening, flame straightening, metallization, welding and spraying of non-metals), the performance of various methods of thermal spraying (GTN), and also considered the properties, methods of production and use of gases used in flame processing, modern equipment and equipment for all considered processes. The main task of the coating obtained by the method of flame spraying is also considered. It is shown that the deposition of coatings by the method of high-speed gas-flame spraying and effective materials for protection is promising. In addition, safety precautions for gas-flame processing are considered. The state is analyzed that the abrasive wear resistance of steel is a structurally sensitive characteristic, therefore, an effective wear-resistant material must have the ability to harden under the influence of working loads, during operation, and from this, materials are effective materials for protection under abrasive wear; corresponding to the principle of metastable austenite. The characteristics of a heterophase jet obtained under optimal spraying modes are estimated on the basis of a calculation using a mathematical model of a two-phase flow.
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spelling doaj.art-14183b44ae974b158ac551046e0861542022-12-21T18:33:39ZengAl-Farabi Kazakh National UniversityPhysical Sciences and Technology2409-61212522-13612021-06-0181-2475210.26577/phst.2021.v8.i1.06Application of high-speed gas-flame technology for hardening the surfaces of machines and robots of automatic gas-flame sprayingSh. A. Bazarbekov0Al-Farabi Kazakh National UniversityThe article discusses the main types of installations (HVOF / HVAF (High Velocity Oxy / Air-Fuel), the Russian analogue of which is HPS/SGV (gas-flame supersonic/supersonic gas-air, activated arc metallization ADM devices) and the use of high-speed gas-flame technology for surface hardening for machine parts. Here we considered all types of flame treatment (welding, oxyfuel cutting, brazing, surface hardening, flame straightening, metallization, welding and spraying of non-metals), the performance of various methods of thermal spraying (GTN), and also considered the properties, methods of production and use of gases used in flame processing, modern equipment and equipment for all considered processes. The main task of the coating obtained by the method of flame spraying is also considered. It is shown that the deposition of coatings by the method of high-speed gas-flame spraying and effective materials for protection is promising. In addition, safety precautions for gas-flame processing are considered. The state is analyzed that the abrasive wear resistance of steel is a structurally sensitive characteristic, therefore, an effective wear-resistant material must have the ability to harden under the influence of working loads, during operation, and from this, materials are effective materials for protection under abrasive wear; corresponding to the principle of metastable austenite. The characteristics of a heterophase jet obtained under optimal spraying modes are estimated on the basis of a calculation using a mathematical model of a two-phase flow.thermal sprayingelectroplatingflame technologycorrosion
spellingShingle Sh. A. Bazarbekov
Application of high-speed gas-flame technology for hardening the surfaces of machines and robots of automatic gas-flame spraying
Physical Sciences and Technology
thermal spraying
electroplating
flame technology
corrosion
title Application of high-speed gas-flame technology for hardening the surfaces of machines and robots of automatic gas-flame spraying
title_full Application of high-speed gas-flame technology for hardening the surfaces of machines and robots of automatic gas-flame spraying
title_fullStr Application of high-speed gas-flame technology for hardening the surfaces of machines and robots of automatic gas-flame spraying
title_full_unstemmed Application of high-speed gas-flame technology for hardening the surfaces of machines and robots of automatic gas-flame spraying
title_short Application of high-speed gas-flame technology for hardening the surfaces of machines and robots of automatic gas-flame spraying
title_sort application of high speed gas flame technology for hardening the surfaces of machines and robots of automatic gas flame spraying
topic thermal spraying
electroplating
flame technology
corrosion
work_keys_str_mv AT shabazarbekov applicationofhighspeedgasflametechnologyforhardeningthesurfacesofmachinesandrobotsofautomaticgasflamespraying