Controllable preparation of metal-based lubrication coatings in extreme environmental applications
Rapid advances in modern industrial tribo-systems under high temperatures and heavy loads generate a growing demand for lubricating materials used in extreme environmental conditions. Metal-based lubricant coatings with excellent mechanical properties and thermal stability are widely used on core pa...
| Main Authors: | , , , , , , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Elsevier
2024-05-01
|
| Series: | Materials & Design |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S0264127524002958 |
| _version_ | 1831892742478757888 |
|---|---|
| author | Shuai Wu Yuening Tang Jie Gu Ruiteng Li Yu Liang Pingli Liu Haixin Wang Cuihua An Qibo Deng Libin Zhao Ning Hu |
| author_facet | Shuai Wu Yuening Tang Jie Gu Ruiteng Li Yu Liang Pingli Liu Haixin Wang Cuihua An Qibo Deng Libin Zhao Ning Hu |
| author_sort | Shuai Wu |
| collection | DOAJ |
| description | Rapid advances in modern industrial tribo-systems under high temperatures and heavy loads generate a growing demand for lubricating materials used in extreme environmental conditions. Metal-based lubricant coatings with excellent mechanical properties and thermal stability are widely used on core parts to reduce friction in harsh environments. This paper reviews the progress on modulating the frictional properties of coatings by designing the components and preparation techniques to prolong the lifetime of metal-based lubrication coatings. The impacts of the microstructural changes on the mechanical performances, including hardness, plasticity, interfacial adhesion, and environmental stability, were essential for the deformation and crack propagation of the coatings. Their performances and lubrication mechanisms were concerned under heavy loads, in a wide range of temperatures, and in corrosive marine environments. Finally, the study concluded the basic requirements of metal-based coatings for extreme environments at this stage. The research challenges and potential problems of metal-based coatings for long-life applications were emphasized. In the future, more research and breakthroughs of lubricant coatings are needed in the areas of super-lubrication and long-life service in order to expand their applications in extreme environments. |
| first_indexed | 2024-04-24T09:45:08Z |
| format | Article |
| id | doaj.art-143adcee40a74034b3e288fa2904206d |
| institution | Directory Open Access Journal |
| issn | 0264-1275 |
| language | English |
| last_indexed | 2025-03-22T01:28:04Z |
| publishDate | 2024-05-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Materials & Design |
| spelling | doaj.art-143adcee40a74034b3e288fa2904206d2024-05-10T04:33:19ZengElsevierMaterials & Design0264-12752024-05-01241112922Controllable preparation of metal-based lubrication coatings in extreme environmental applicationsShuai Wu0Yuening Tang1Jie Gu2Ruiteng Li3Yu Liang4Pingli Liu5Haixin Wang6Cuihua An7Qibo Deng8Libin Zhao9Ning Hu10School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China; Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, ChinaHebei Lianzhijie Welding Technology Co., Ltd., Cangzhou 061007, ChinaHebei Lianzhijie Welding Technology Co., Ltd., Cangzhou 061007, ChinaKey Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China; State Key Laboratory of Nonlinear Mechanics, Institute of Mechanics, Chinese Academy of Sciences, Beijing 100190, China; Advanced Equipment Research Institute Co., Ltd. of HEBUT, Tianjin 300401, China; Corresponding authors at: School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China.School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China; Key Laboratory of Hebei Province on Scale-span Intelligent Equipment Technology, Key Laboratory of Advanced Intelligent Protective Equipment Technology, Ministry of Education, Tianjin 300401, ChinaSchool of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China; Key Laboratory of Hebei Province on Scale-span Intelligent Equipment Technology, Key Laboratory of Advanced Intelligent Protective Equipment Technology, Ministry of Education, Tianjin 300401, China; State Key Laboratory of Reliability and Intelligence Electrical Equipment, Hebei University of Technology, Tianjin 300130, China; Corresponding authors at: School of Mechanical Engineering, Hebei University of Technology, Tianjin 300401, China.Rapid advances in modern industrial tribo-systems under high temperatures and heavy loads generate a growing demand for lubricating materials used in extreme environmental conditions. Metal-based lubricant coatings with excellent mechanical properties and thermal stability are widely used on core parts to reduce friction in harsh environments. This paper reviews the progress on modulating the frictional properties of coatings by designing the components and preparation techniques to prolong the lifetime of metal-based lubrication coatings. The impacts of the microstructural changes on the mechanical performances, including hardness, plasticity, interfacial adhesion, and environmental stability, were essential for the deformation and crack propagation of the coatings. Their performances and lubrication mechanisms were concerned under heavy loads, in a wide range of temperatures, and in corrosive marine environments. Finally, the study concluded the basic requirements of metal-based coatings for extreme environments at this stage. The research challenges and potential problems of metal-based coatings for long-life applications were emphasized. In the future, more research and breakthroughs of lubricant coatings are needed in the areas of super-lubrication and long-life service in order to expand their applications in extreme environments.http://www.sciencedirect.com/science/article/pii/S0264127524002958B. CompositesC. Wear resistanceC. Mechanical propertiesE. Wear parts |
| spellingShingle | Shuai Wu Yuening Tang Jie Gu Ruiteng Li Yu Liang Pingli Liu Haixin Wang Cuihua An Qibo Deng Libin Zhao Ning Hu Controllable preparation of metal-based lubrication coatings in extreme environmental applications Materials & Design B. Composites C. Wear resistance C. Mechanical properties E. Wear parts |
| title | Controllable preparation of metal-based lubrication coatings in extreme environmental applications |
| title_full | Controllable preparation of metal-based lubrication coatings in extreme environmental applications |
| title_fullStr | Controllable preparation of metal-based lubrication coatings in extreme environmental applications |
| title_full_unstemmed | Controllable preparation of metal-based lubrication coatings in extreme environmental applications |
| title_short | Controllable preparation of metal-based lubrication coatings in extreme environmental applications |
| title_sort | controllable preparation of metal based lubrication coatings in extreme environmental applications |
| topic | B. Composites C. Wear resistance C. Mechanical properties E. Wear parts |
| url | http://www.sciencedirect.com/science/article/pii/S0264127524002958 |
| work_keys_str_mv | AT shuaiwu controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT yueningtang controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT jiegu controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT ruitengli controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT yuliang controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT pingliliu controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT haixinwang controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT cuihuaan controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT qibodeng controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT libinzhao controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications AT ninghu controllablepreparationofmetalbasedlubricationcoatingsinextremeenvironmentalapplications |