Method for an Effective Selection of Tools and Cutting Conditions during Precise Turning of Non-Alloy Quality Steel C45
The paper presents a constructing methodology for a modern approach to tools selection and solving the problem of assigning optimal cutting parameters for specific production conditions. The mathematical formulation determining the extreme values of the technological process optimality criteria is o...
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| Format: | Article |
| Language: | English |
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MDPI AG
2022-01-01
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| Series: | Materials |
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| Online Access: | https://www.mdpi.com/1996-1944/15/2/505 |
| _version_ | 1797492404839776256 |
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| author | Oleksandr Ivchenko Vitalii Ivanov Justyna Trojanowska Dmytro Zhyhylii Olaf Ciszak Olha Zaloha Ivan Pavlenko Dmytro Hladyshev |
| author_facet | Oleksandr Ivchenko Vitalii Ivanov Justyna Trojanowska Dmytro Zhyhylii Olaf Ciszak Olha Zaloha Ivan Pavlenko Dmytro Hladyshev |
| author_sort | Oleksandr Ivchenko |
| collection | DOAJ |
| description | The paper presents a constructing methodology for a modern approach to tools selection and solving the problem of assigning optimal cutting parameters for specific production conditions. The mathematical formulation determining the extreme values of the technological process optimality criteria is obtained. A system of technical and economic quality indicators for cutting tools is proposed. This system allows principles’ implementation of decentralization and interoperability “Industry 4.0” via finite element modeling of the cutting process based on solving the problem of orthogonal free cutting modeling. The proposed methodology further usage is possible by creating a standardized database on the parameters of the tool: the adhesive component of the friction cutting coefficient for processing of a specific pair of cutting and tool materials (or tool coating material) and the impacts of the cutting-edge radius on cutting efficiency of a particular material. |
| first_indexed | 2024-03-10T01:03:18Z |
| format | Article |
| id | doaj.art-144f75a1671243eb8be3f6f64ffd46c8 |
| institution | Directory Open Access Journal |
| issn | 1996-1944 |
| language | English |
| last_indexed | 2024-03-10T01:03:18Z |
| publishDate | 2022-01-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Materials |
| spelling | doaj.art-144f75a1671243eb8be3f6f64ffd46c82023-11-23T14:30:14ZengMDPI AGMaterials1996-19442022-01-0115250510.3390/ma15020505Method for an Effective Selection of Tools and Cutting Conditions during Precise Turning of Non-Alloy Quality Steel C45Oleksandr Ivchenko0Vitalii Ivanov1Justyna Trojanowska2Dmytro Zhyhylii3Olaf Ciszak4Olha Zaloha5Ivan Pavlenko6Dmytro Hladyshev7Department of Manufacturing Engineering, Machines and Tools, Sumy State University, 2, Rymskogo-Korsakova Str., 40007 Sumy, UkraineDepartment of Manufacturing Engineering, Machines and Tools, Sumy State University, 2, Rymskogo-Korsakova Str., 40007 Sumy, UkraineFaculty of Mechanical Engineering, Poznan University of Technology, Piotrowo 3, 60-965 Poznan, PolandDepartment of Computational Mechanics Named after Volodymyr Martsynkovskyy, Sumy State University, 2, Rymskogo-Korsakova Str., 40007 Sumy, UkraineFaculty of Mechanical Engineering, Poznan University of Technology, Piotrowo 3, 60-965 Poznan, PolandDepartment of Manufacturing Engineering, Machines and Tools, Sumy State University, 2, Rymskogo-Korsakova Str., 40007 Sumy, UkraineDepartment of Computational Mechanics Named after Volodymyr Martsynkovskyy, Sumy State University, 2, Rymskogo-Korsakova Str., 40007 Sumy, UkraineDepartment of Manufacturing Engineering, Machines and Tools, Sumy State University, 2, Rymskogo-Korsakova Str., 40007 Sumy, UkraineThe paper presents a constructing methodology for a modern approach to tools selection and solving the problem of assigning optimal cutting parameters for specific production conditions. The mathematical formulation determining the extreme values of the technological process optimality criteria is obtained. A system of technical and economic quality indicators for cutting tools is proposed. This system allows principles’ implementation of decentralization and interoperability “Industry 4.0” via finite element modeling of the cutting process based on solving the problem of orthogonal free cutting modeling. The proposed methodology further usage is possible by creating a standardized database on the parameters of the tool: the adhesive component of the friction cutting coefficient for processing of a specific pair of cutting and tool materials (or tool coating material) and the impacts of the cutting-edge radius on cutting efficiency of a particular material.https://www.mdpi.com/1996-1944/15/2/505edge cutting toolfinite element modelprecision machiningcutting processindustrial growthsimulation design |
| spellingShingle | Oleksandr Ivchenko Vitalii Ivanov Justyna Trojanowska Dmytro Zhyhylii Olaf Ciszak Olha Zaloha Ivan Pavlenko Dmytro Hladyshev Method for an Effective Selection of Tools and Cutting Conditions during Precise Turning of Non-Alloy Quality Steel C45 Materials edge cutting tool finite element model precision machining cutting process industrial growth simulation design |
| title | Method for an Effective Selection of Tools and Cutting Conditions during Precise Turning of Non-Alloy Quality Steel C45 |
| title_full | Method for an Effective Selection of Tools and Cutting Conditions during Precise Turning of Non-Alloy Quality Steel C45 |
| title_fullStr | Method for an Effective Selection of Tools and Cutting Conditions during Precise Turning of Non-Alloy Quality Steel C45 |
| title_full_unstemmed | Method for an Effective Selection of Tools and Cutting Conditions during Precise Turning of Non-Alloy Quality Steel C45 |
| title_short | Method for an Effective Selection of Tools and Cutting Conditions during Precise Turning of Non-Alloy Quality Steel C45 |
| title_sort | method for an effective selection of tools and cutting conditions during precise turning of non alloy quality steel c45 |
| topic | edge cutting tool finite element model precision machining cutting process industrial growth simulation design |
| url | https://www.mdpi.com/1996-1944/15/2/505 |
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