Comparison of Three Manufacturing Techniques for Sustainable Porous Clay Ceramics

This study proposes different manufacturing techniques (manual pelletization, powder pressing, and “shell scaffold”) to obtain lightweight clay ceramics containing recovery raw materials. The sintering in an electrical furnace (1000 °C, 1 h processing time) was conducted by traditional firing from r...

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Main Authors: Fernanda Andreola, Isabella Lancellotti, Rachele Sergi, Valeria Cannillo, Luisa Barbieri
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/1/167
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author Fernanda Andreola
Isabella Lancellotti
Rachele Sergi
Valeria Cannillo
Luisa Barbieri
author_facet Fernanda Andreola
Isabella Lancellotti
Rachele Sergi
Valeria Cannillo
Luisa Barbieri
author_sort Fernanda Andreola
collection DOAJ
description This study proposes different manufacturing techniques (manual pelletization, powder pressing, and “shell scaffold”) to obtain lightweight clay ceramics containing recovery raw materials. The sintering in an electrical furnace (1000 °C, 1 h processing time) was conducted by traditional firing from room temperature, for pressed and shell-scaffold samples, while the flash heating (i.e., samples directly put at 1000 °C) was used only for the pellets. The porous materials (porosity 40–80%), functionalized with nutrients (K and P) in amounts to confer the fertilizer capability, gave suitable results in terms of pH (6.7–8.15) and electrical conductivity (0.29–1.33 mS/cm). Thus, such materials can be considered as feasible lightweight clay ceramics, with a positive effect on the soil. These findings permit us to hypothesize a potential use in green roofs or in agronomic applications.
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spelling doaj.art-148d6fe4a0ce4c6b984f64872fdf08712023-11-21T07:35:39ZengMDPI AGMaterials1996-19442020-12-0114116710.3390/ma14010167Comparison of Three Manufacturing Techniques for Sustainable Porous Clay CeramicsFernanda Andreola0Isabella Lancellotti1Rachele Sergi2Valeria Cannillo3Luisa Barbieri4Department of Engineering ‘Enzo Ferrari’, University of Modena and Reggio Emilia, Via Vivarelli 10, 41125 Modena, ItalyDepartment of Engineering ‘Enzo Ferrari’, University of Modena and Reggio Emilia, Via Vivarelli 10, 41125 Modena, ItalyDepartment of Engineering ‘Enzo Ferrari’, University of Modena and Reggio Emilia, Via Vivarelli 10, 41125 Modena, ItalyDepartment of Engineering ‘Enzo Ferrari’, University of Modena and Reggio Emilia, Via Vivarelli 10, 41125 Modena, ItalyDepartment of Engineering ‘Enzo Ferrari’, University of Modena and Reggio Emilia, Via Vivarelli 10, 41125 Modena, ItalyThis study proposes different manufacturing techniques (manual pelletization, powder pressing, and “shell scaffold”) to obtain lightweight clay ceramics containing recovery raw materials. The sintering in an electrical furnace (1000 °C, 1 h processing time) was conducted by traditional firing from room temperature, for pressed and shell-scaffold samples, while the flash heating (i.e., samples directly put at 1000 °C) was used only for the pellets. The porous materials (porosity 40–80%), functionalized with nutrients (K and P) in amounts to confer the fertilizer capability, gave suitable results in terms of pH (6.7–8.15) and electrical conductivity (0.29–1.33 mS/cm). Thus, such materials can be considered as feasible lightweight clay ceramics, with a positive effect on the soil. These findings permit us to hypothesize a potential use in green roofs or in agronomic applications.https://www.mdpi.com/1996-1944/14/1/167porous clay ceramicsmanual pelletizationpressingshell scaffoldfertilizer
spellingShingle Fernanda Andreola
Isabella Lancellotti
Rachele Sergi
Valeria Cannillo
Luisa Barbieri
Comparison of Three Manufacturing Techniques for Sustainable Porous Clay Ceramics
Materials
porous clay ceramics
manual pelletization
pressing
shell scaffold
fertilizer
title Comparison of Three Manufacturing Techniques for Sustainable Porous Clay Ceramics
title_full Comparison of Three Manufacturing Techniques for Sustainable Porous Clay Ceramics
title_fullStr Comparison of Three Manufacturing Techniques for Sustainable Porous Clay Ceramics
title_full_unstemmed Comparison of Three Manufacturing Techniques for Sustainable Porous Clay Ceramics
title_short Comparison of Three Manufacturing Techniques for Sustainable Porous Clay Ceramics
title_sort comparison of three manufacturing techniques for sustainable porous clay ceramics
topic porous clay ceramics
manual pelletization
pressing
shell scaffold
fertilizer
url https://www.mdpi.com/1996-1944/14/1/167
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AT valeriacannillo comparisonofthreemanufacturingtechniquesforsustainableporousclayceramics
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