Nanofluids for Performance Improvement of Heavy Machinery Journal Bearings: A Simulation Study

Nanofluids have extensive applications in hydrodynamic journal bearings used in heavy industry machinery. Inorganic fullerene-like tungsten disulfide nanoparticles (IF-WS<sub>2</sub> NPs) are the most common additive for lubrication purpose due to their excellent mechanical characteristi...

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Main Authors: Hamid Sadabadi, Amir Sanati Nezhad
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Nanomaterials
Subjects:
Online Access:https://www.mdpi.com/2079-4991/10/11/2120
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author Hamid Sadabadi
Amir Sanati Nezhad
author_facet Hamid Sadabadi
Amir Sanati Nezhad
author_sort Hamid Sadabadi
collection DOAJ
description Nanofluids have extensive applications in hydrodynamic journal bearings used in heavy industry machinery. Inorganic fullerene-like tungsten disulfide nanoparticles (IF-WS<sub>2</sub> NPs) are the most common additive for lubrication purpose due to their excellent mechanical characteristics along with their effect on reducing friction and wear. In this work, a computational simulation approach with discrete phase modeling (DPM) of suspended nanoparticles was used to evaluate the application of the IF-WS<sub>2</sub> nanofluid lubricant on load carrying capacity of high-load journal bearings where the normal loads are high, considering the bearing dimensions. For accurate simulation, nanofluid viscosity was calculated considering the aggregation effect of NPs by using scanning electron microscopy (SEM) imaging of the nanofluids. A benchmark study was first performed to assess the model accuracy. Hydrodynamic lubrication was simulated under different nanofluid weigh fractions. The simulated pressure distribution was then employed to determine the load capacity of the bearing. The results show an approximately 20% improvement of load carrying capacity at 5% weight fraction of WS<sub>2</sub>-oil nanofluid.
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spelling doaj.art-148dd12b65c14418a175624610f3fbc12023-11-20T18:27:40ZengMDPI AGNanomaterials2079-49912020-10-011011212010.3390/nano10112120Nanofluids for Performance Improvement of Heavy Machinery Journal Bearings: A Simulation StudyHamid Sadabadi0Amir Sanati Nezhad1College of Engineering and Technology, American University of the Middle East, KuwaitCenter for Bioengineering Research and Education, BioMEMS and Bioinspired Microfluidic Laboratory, Department of Mechanical and Manufacturing Engineering, University of Calgary, Calgary, AB T2N1N4, CanadaNanofluids have extensive applications in hydrodynamic journal bearings used in heavy industry machinery. Inorganic fullerene-like tungsten disulfide nanoparticles (IF-WS<sub>2</sub> NPs) are the most common additive for lubrication purpose due to their excellent mechanical characteristics along with their effect on reducing friction and wear. In this work, a computational simulation approach with discrete phase modeling (DPM) of suspended nanoparticles was used to evaluate the application of the IF-WS<sub>2</sub> nanofluid lubricant on load carrying capacity of high-load journal bearings where the normal loads are high, considering the bearing dimensions. For accurate simulation, nanofluid viscosity was calculated considering the aggregation effect of NPs by using scanning electron microscopy (SEM) imaging of the nanofluids. A benchmark study was first performed to assess the model accuracy. Hydrodynamic lubrication was simulated under different nanofluid weigh fractions. The simulated pressure distribution was then employed to determine the load capacity of the bearing. The results show an approximately 20% improvement of load carrying capacity at 5% weight fraction of WS<sub>2</sub>-oil nanofluid.https://www.mdpi.com/2079-4991/10/11/2120nanofluid lubricantIF-WS<sub>2</sub> nanoparticleshydrodynamic journal bearingCFD simulationnanoparticle aggregation
spellingShingle Hamid Sadabadi
Amir Sanati Nezhad
Nanofluids for Performance Improvement of Heavy Machinery Journal Bearings: A Simulation Study
Nanomaterials
nanofluid lubricant
IF-WS<sub>2</sub> nanoparticles
hydrodynamic journal bearing
CFD simulation
nanoparticle aggregation
title Nanofluids for Performance Improvement of Heavy Machinery Journal Bearings: A Simulation Study
title_full Nanofluids for Performance Improvement of Heavy Machinery Journal Bearings: A Simulation Study
title_fullStr Nanofluids for Performance Improvement of Heavy Machinery Journal Bearings: A Simulation Study
title_full_unstemmed Nanofluids for Performance Improvement of Heavy Machinery Journal Bearings: A Simulation Study
title_short Nanofluids for Performance Improvement of Heavy Machinery Journal Bearings: A Simulation Study
title_sort nanofluids for performance improvement of heavy machinery journal bearings a simulation study
topic nanofluid lubricant
IF-WS<sub>2</sub> nanoparticles
hydrodynamic journal bearing
CFD simulation
nanoparticle aggregation
url https://www.mdpi.com/2079-4991/10/11/2120
work_keys_str_mv AT hamidsadabadi nanofluidsforperformanceimprovementofheavymachineryjournalbearingsasimulationstudy
AT amirsanatinezhad nanofluidsforperformanceimprovementofheavymachineryjournalbearingsasimulationstudy