Investigation of conventional and ultrasonic vibration-assisted turning of hardened steel using a coated carbide tool
This study compares conventional turning (CT) and ultrasonic vibration-assisted turning (UVAT) in machining hardened AISI 52100 steel (62 HRC) with a PVD-coated TiAlSiN carbide tool. UVAT experiments, utilizing an ultrasonic frequency of 20 kHz and vibration amplitude of 20 µm, varied the cutting sp...
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| Format: | Article |
| Language: | English |
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Frontiers Media S.A.
2024-04-01
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| Series: | Frontiers in Mechanical Engineering |
| Subjects: | |
| Online Access: | https://www.frontiersin.org/articles/10.3389/fmech.2024.1391315/full |
| _version_ | 1797224043204575232 |
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| author | Govind S. Ghule Sudarshan Sanap Satish Chinchanikar Robert Cep Ajay Kumar Suresh Y. Bhave Rakesh Kumar Rakesh Kumar Faisal Altarazi |
| author_facet | Govind S. Ghule Sudarshan Sanap Satish Chinchanikar Robert Cep Ajay Kumar Suresh Y. Bhave Rakesh Kumar Rakesh Kumar Faisal Altarazi |
| author_sort | Govind S. Ghule |
| collection | DOAJ |
| description | This study compares conventional turning (CT) and ultrasonic vibration-assisted turning (UVAT) in machining hardened AISI 52100 steel (62 HRC) with a PVD-coated TiAlSiN carbide tool. UVAT experiments, utilizing an ultrasonic frequency of 20 kHz and vibration amplitude of 20 µm, varied the cutting speed, feed, and depth of cut. Remarkably, UVAT reduced tool wear, extending tool longevity. Surprisingly, power consumption showed no significant differences between CT and UVAT. Mathematical models based on experimental data highlight the substantial impact of the cutting speed on tool wear, followed closely by the depth of cut. For power consumption, the depth of cut took precedence, with the cutting speed and feed rate playing pronounced roles in UVAT. This emphasizes the potential for further research on machinability, particularly exploring different vibration directions on the tool in feed, tangential, and radial aspects. |
| first_indexed | 2024-04-24T13:46:50Z |
| format | Article |
| id | doaj.art-14b7ab62ad3548ed8c6933652e34eba1 |
| institution | Directory Open Access Journal |
| issn | 2297-3079 |
| language | English |
| last_indexed | 2024-04-24T13:46:50Z |
| publishDate | 2024-04-01 |
| publisher | Frontiers Media S.A. |
| record_format | Article |
| series | Frontiers in Mechanical Engineering |
| spelling | doaj.art-14b7ab62ad3548ed8c6933652e34eba12024-04-04T05:07:32ZengFrontiers Media S.A.Frontiers in Mechanical Engineering2297-30792024-04-011010.3389/fmech.2024.13913151391315Investigation of conventional and ultrasonic vibration-assisted turning of hardened steel using a coated carbide toolGovind S. Ghule0Sudarshan Sanap1Satish Chinchanikar2Robert Cep3Ajay Kumar4Suresh Y. Bhave5Rakesh Kumar6Rakesh Kumar7Faisal Altarazi8MIT-School of Engineering, MIT-ADT University, Pune, IndiaMIT-School of Engineering, MIT-ADT University, Pune, IndiaVishwakarma Institute of Information Technology, VIIT, Pune, IndiaDepartment of Machining, Assembly and Engineering Metrology, Faculty of Mechanical Engineering, VSB-Technical University of Ostrava, Ostrava, CzechiaDepartment of Mechanical Engineering, School of Engineering, JECRC University, Jaipur, IndiaRetired, Pune, IndiaDepartment of Mechanical Engineering, Faculty of Engineering and Technology, Jain (Deemed-to-be) University, Bengaluru, IndiaDepartment of Mechanical Engineering, Vivekananda Global University, Jaipur, IndiaUniversity of Jeddah, Jeddah, Saudi ArabiaThis study compares conventional turning (CT) and ultrasonic vibration-assisted turning (UVAT) in machining hardened AISI 52100 steel (62 HRC) with a PVD-coated TiAlSiN carbide tool. UVAT experiments, utilizing an ultrasonic frequency of 20 kHz and vibration amplitude of 20 µm, varied the cutting speed, feed, and depth of cut. Remarkably, UVAT reduced tool wear, extending tool longevity. Surprisingly, power consumption showed no significant differences between CT and UVAT. Mathematical models based on experimental data highlight the substantial impact of the cutting speed on tool wear, followed closely by the depth of cut. For power consumption, the depth of cut took precedence, with the cutting speed and feed rate playing pronounced roles in UVAT. This emphasizes the potential for further research on machinability, particularly exploring different vibration directions on the tool in feed, tangential, and radial aspects.https://www.frontiersin.org/articles/10.3389/fmech.2024.1391315/fullturningmanufacturing processultrasonic vibrationsAISI 52100tool wearpower consumption |
| spellingShingle | Govind S. Ghule Sudarshan Sanap Satish Chinchanikar Robert Cep Ajay Kumar Suresh Y. Bhave Rakesh Kumar Rakesh Kumar Faisal Altarazi Investigation of conventional and ultrasonic vibration-assisted turning of hardened steel using a coated carbide tool Frontiers in Mechanical Engineering turning manufacturing process ultrasonic vibrations AISI 52100 tool wear power consumption |
| title | Investigation of conventional and ultrasonic vibration-assisted turning of hardened steel using a coated carbide tool |
| title_full | Investigation of conventional and ultrasonic vibration-assisted turning of hardened steel using a coated carbide tool |
| title_fullStr | Investigation of conventional and ultrasonic vibration-assisted turning of hardened steel using a coated carbide tool |
| title_full_unstemmed | Investigation of conventional and ultrasonic vibration-assisted turning of hardened steel using a coated carbide tool |
| title_short | Investigation of conventional and ultrasonic vibration-assisted turning of hardened steel using a coated carbide tool |
| title_sort | investigation of conventional and ultrasonic vibration assisted turning of hardened steel using a coated carbide tool |
| topic | turning manufacturing process ultrasonic vibrations AISI 52100 tool wear power consumption |
| url | https://www.frontiersin.org/articles/10.3389/fmech.2024.1391315/full |
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