Attempt to Increase Step Feed by Adding Ultrasonic Vibrations in Micro Deep Drilling

In high aspect ratio micro deep drilling, to shorten the machining time while maintaining the tool life, the addition of ultrasonic vibrations to increase the step feed was examined. First, machining experiments with L/D=10 were conducted, and an increase in the step feed upon the addition of ultras...

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Main Authors: Yohei NAMBU, Kazuhiro OCHIAI, Kenichiro HORIO, Junichi KANEKO, Takeshi WATANABE, Shinichi MATSUDA
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2011-06-01
Series:Journal of Advanced Mechanical Design, Systems, and Manufacturing
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jamdsm/5/2/5_2_129/_pdf/-char/en
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author Yohei NAMBU
Kazuhiro OCHIAI
Kenichiro HORIO
Junichi KANEKO
Takeshi WATANABE
Shinichi MATSUDA
author_facet Yohei NAMBU
Kazuhiro OCHIAI
Kenichiro HORIO
Junichi KANEKO
Takeshi WATANABE
Shinichi MATSUDA
author_sort Yohei NAMBU
collection DOAJ
description In high aspect ratio micro deep drilling, to shorten the machining time while maintaining the tool life, the addition of ultrasonic vibrations to increase the step feed was examined. First, machining experiments with L/D=10 were conducted, and an increase in the step feed upon the addition of ultrasonic vibrations was confirmed by evaluation of the cutting force and tool wear. Furthermore, micro deep drilling with a high aspect ratio of L/D=20 was examined. Our results reveal that reducing the cutting speed and adding ultrasonic vibrations shorten the machining time by increasing the step feed while maintaining a long tool life. Moreover, we confirmed that the developed technique is effective for the micro deep drilling of holes with a small diameter of 0.1 mm and L/D=15.
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spelling doaj.art-14e53a310964461ab2ab57ef8ab9df5b2022-12-22T03:02:11ZengThe Japan Society of Mechanical EngineersJournal of Advanced Mechanical Design, Systems, and Manufacturing1881-30542011-06-015212913810.1299/jamdsm.5.129jamdsmAttempt to Increase Step Feed by Adding Ultrasonic Vibrations in Micro Deep DrillingYohei NAMBU0Kazuhiro OCHIAI1Kenichiro HORIO2Junichi KANEKO3Takeshi WATANABE4Shinichi MATSUDA5Saitama Industrial Technology CenterSaitama Industrial Technology CenterSaitama UniversitySaitama UniversityNippon Nozzle Seiki Co.,LtdMatsuda Engineering Management LaboratoryIn high aspect ratio micro deep drilling, to shorten the machining time while maintaining the tool life, the addition of ultrasonic vibrations to increase the step feed was examined. First, machining experiments with L/D=10 were conducted, and an increase in the step feed upon the addition of ultrasonic vibrations was confirmed by evaluation of the cutting force and tool wear. Furthermore, micro deep drilling with a high aspect ratio of L/D=20 was examined. Our results reveal that reducing the cutting speed and adding ultrasonic vibrations shorten the machining time by increasing the step feed while maintaining a long tool life. Moreover, we confirmed that the developed technique is effective for the micro deep drilling of holes with a small diameter of 0.1 mm and L/D=15.https://www.jstage.jst.go.jp/article/jamdsm/5/2/5_2_129/_pdf/-char/enhigh aspect ratiostep feedmicrodrillultrasonic vibraiton
spellingShingle Yohei NAMBU
Kazuhiro OCHIAI
Kenichiro HORIO
Junichi KANEKO
Takeshi WATANABE
Shinichi MATSUDA
Attempt to Increase Step Feed by Adding Ultrasonic Vibrations in Micro Deep Drilling
Journal of Advanced Mechanical Design, Systems, and Manufacturing
high aspect ratio
step feed
microdrill
ultrasonic vibraiton
title Attempt to Increase Step Feed by Adding Ultrasonic Vibrations in Micro Deep Drilling
title_full Attempt to Increase Step Feed by Adding Ultrasonic Vibrations in Micro Deep Drilling
title_fullStr Attempt to Increase Step Feed by Adding Ultrasonic Vibrations in Micro Deep Drilling
title_full_unstemmed Attempt to Increase Step Feed by Adding Ultrasonic Vibrations in Micro Deep Drilling
title_short Attempt to Increase Step Feed by Adding Ultrasonic Vibrations in Micro Deep Drilling
title_sort attempt to increase step feed by adding ultrasonic vibrations in micro deep drilling
topic high aspect ratio
step feed
microdrill
ultrasonic vibraiton
url https://www.jstage.jst.go.jp/article/jamdsm/5/2/5_2_129/_pdf/-char/en
work_keys_str_mv AT yoheinambu attempttoincreasestepfeedbyaddingultrasonicvibrationsinmicrodeepdrilling
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AT junichikaneko attempttoincreasestepfeedbyaddingultrasonicvibrationsinmicrodeepdrilling
AT takeshiwatanabe attempttoincreasestepfeedbyaddingultrasonicvibrationsinmicrodeepdrilling
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