Design Optimization of Underground Mining Vehicles Based on Regenerative Braking Energy Recovery

This article addresses the issue of energy waste resulting from frequent braking of underground mine cars and proposes an optimization design to address this. The proposed solution involves the installation of a regenerative braking device within the mine cars to capture and reuse the energy wasted...

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Main Authors: Pengcheng Liu, Jian Hao, Hui Hu, Xuekun Luan, Bingqian Meng
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/1/467
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author Pengcheng Liu
Jian Hao
Hui Hu
Xuekun Luan
Bingqian Meng
author_facet Pengcheng Liu
Jian Hao
Hui Hu
Xuekun Luan
Bingqian Meng
author_sort Pengcheng Liu
collection DOAJ
description This article addresses the issue of energy waste resulting from frequent braking of underground mine cars and proposes an optimization design to address this. The proposed solution involves the installation of a regenerative braking device within the mine cars to capture and reuse the energy wasted during braking. This implementation improves the endurance capabilities of the underground mine cars. The article begins by analyzing the working characteristics of underground mine cars and proposing a design optimization method based on regenerative braking energy. Subsequently, a regenerative braking device specifically designed for underground mine cars is introduced. Finally, through physical modeling, a comparison is made between the energy consumption of the underground mine cars before and after the installation of the energy recovery system, allowing for an estimation of the actual benefits of energy recovery. The results demonstrate that the regenerative braking system successfully recovers approximately 60% of the braking energy during operation, resulting in an improvement of around 20% in the endurance capabilities of the underground mine cars. This significant enhancement contributes to the improved energy utilization efficiency of coal mine electric cars, reducing system energy consumption and lowering CO<sub>2</sub> emissions.
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spelling doaj.art-15086b0592ef4b9cb789ead23763da182024-01-10T14:52:14ZengMDPI AGApplied Sciences2076-34172024-01-0114146710.3390/app14010467Design Optimization of Underground Mining Vehicles Based on Regenerative Braking Energy RecoveryPengcheng Liu0Jian Hao1Hui Hu2Xuekun Luan3Bingqian Meng4Energy and Mining Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaEnergy and Mining Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaEnergy and Mining Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaEnergy and Mining Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaEnergy and Mining Engineering, Shandong University of Science and Technology, Qingdao 266590, ChinaThis article addresses the issue of energy waste resulting from frequent braking of underground mine cars and proposes an optimization design to address this. The proposed solution involves the installation of a regenerative braking device within the mine cars to capture and reuse the energy wasted during braking. This implementation improves the endurance capabilities of the underground mine cars. The article begins by analyzing the working characteristics of underground mine cars and proposing a design optimization method based on regenerative braking energy. Subsequently, a regenerative braking device specifically designed for underground mine cars is introduced. Finally, through physical modeling, a comparison is made between the energy consumption of the underground mine cars before and after the installation of the energy recovery system, allowing for an estimation of the actual benefits of energy recovery. The results demonstrate that the regenerative braking system successfully recovers approximately 60% of the braking energy during operation, resulting in an improvement of around 20% in the endurance capabilities of the underground mine cars. This significant enhancement contributes to the improved energy utilization efficiency of coal mine electric cars, reducing system energy consumption and lowering CO<sub>2</sub> emissions.https://www.mdpi.com/2076-3417/14/1/467underground mine carbrake energy recoverydesign optimizationmine car locomotivephysical modellingrange capacity
spellingShingle Pengcheng Liu
Jian Hao
Hui Hu
Xuekun Luan
Bingqian Meng
Design Optimization of Underground Mining Vehicles Based on Regenerative Braking Energy Recovery
Applied Sciences
underground mine car
brake energy recovery
design optimization
mine car locomotive
physical modelling
range capacity
title Design Optimization of Underground Mining Vehicles Based on Regenerative Braking Energy Recovery
title_full Design Optimization of Underground Mining Vehicles Based on Regenerative Braking Energy Recovery
title_fullStr Design Optimization of Underground Mining Vehicles Based on Regenerative Braking Energy Recovery
title_full_unstemmed Design Optimization of Underground Mining Vehicles Based on Regenerative Braking Energy Recovery
title_short Design Optimization of Underground Mining Vehicles Based on Regenerative Braking Energy Recovery
title_sort design optimization of underground mining vehicles based on regenerative braking energy recovery
topic underground mine car
brake energy recovery
design optimization
mine car locomotive
physical modelling
range capacity
url https://www.mdpi.com/2076-3417/14/1/467
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AT huihu designoptimizationofundergroundminingvehiclesbasedonregenerativebrakingenergyrecovery
AT xuekunluan designoptimizationofundergroundminingvehiclesbasedonregenerativebrakingenergyrecovery
AT bingqianmeng designoptimizationofundergroundminingvehiclesbasedonregenerativebrakingenergyrecovery