Research on Analysis and Suppression Methods of the Bearing Current for Electric Vehicle Motor Driven by SiC Inverter

The silicon carbide (SiC) inverter brings great advantages to the motor drive systems of new energy vehicles; however, severe challenges to the bearings also happen. The high dc bus voltage and switching frequency of SiC inverter can increase the discharge frequency and energy when the bearing greas...

Full description

Bibliographic Details
Main Authors: Mingliang Yang, Yuan Cheng, Bochao Du, Yukuan Li, Sibo Wang, Shumei Cui
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/17/5/1109
_version_ 1797264557434994688
author Mingliang Yang
Yuan Cheng
Bochao Du
Yukuan Li
Sibo Wang
Shumei Cui
author_facet Mingliang Yang
Yuan Cheng
Bochao Du
Yukuan Li
Sibo Wang
Shumei Cui
author_sort Mingliang Yang
collection DOAJ
description The silicon carbide (SiC) inverter brings great advantages to the motor drive systems of new energy vehicles; however, severe challenges to the bearings also happen. The high dc bus voltage and switching frequency of SiC inverter can increase the discharge frequency and energy when the bearing grease film collapses. As a result, the bearing suffers severe electric corrosion, and the service life of the motor drive system can be shortened. In this paper, the characteristics of common-mode voltage and bearing voltage are analyzed, firstly under space vector pulse width modulation (SVPWM). After that, the common-mode equivalent circuit model of the motor drive system is established. The frequency characteristics of bearing voltage are revealed, and the safe working area is determined. Then, the frequency characteristics of bearing voltage and current are verified based on IGBT and SiC inverters in experiments. After that, by designing a common-mode filter, the bearing voltage and current are significantly attenuated. Furthermore, the active zero state PWM (AZSPWM) is adopted to reduce the common-mode voltage from the inverter. At the same time, combined with the common-mode filter, the bearing voltage and current are further reduced. The experimental results show that the switching frequency has a decisive effect on the amplitude of bearing voltage and current. The bearing voltage can be attenuated to around half of the reference bearing voltage by using the common-mode filter and AZSPWM strategy, respectively. The combination of the common-mode filter and AZSPWM strategy can reduce the bearing voltage to around one-fourth of the reference bearing voltage, which can effectively reduce the breakdown time and discharge energy of the grease oil film.
first_indexed 2024-04-25T00:30:48Z
format Article
id doaj.art-1509a9c21a064812b566fb27ac3434fa
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-04-25T00:30:48Z
publishDate 2024-02-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-1509a9c21a064812b566fb27ac3434fa2024-03-12T16:43:22ZengMDPI AGEnergies1996-10732024-02-01175110910.3390/en17051109Research on Analysis and Suppression Methods of the Bearing Current for Electric Vehicle Motor Driven by SiC InverterMingliang Yang0Yuan Cheng1Bochao Du2Yukuan Li3Sibo Wang4Shumei Cui5School of Electrical Engineering and Automation, Harbin Institute of Technology (HIT), Harbin 150001, ChinaSchool of Electrical Engineering and Automation, Harbin Institute of Technology (HIT), Harbin 150001, ChinaSchool of Electrical Engineering and Automation, Harbin Institute of Technology (HIT), Harbin 150001, ChinaChina FAW Group Co., Ltd., Changchun 130013, ChinaChina FAW Group Co., Ltd., Changchun 130013, ChinaSchool of Electrical Engineering and Automation, Harbin Institute of Technology (HIT), Harbin 150001, ChinaThe silicon carbide (SiC) inverter brings great advantages to the motor drive systems of new energy vehicles; however, severe challenges to the bearings also happen. The high dc bus voltage and switching frequency of SiC inverter can increase the discharge frequency and energy when the bearing grease film collapses. As a result, the bearing suffers severe electric corrosion, and the service life of the motor drive system can be shortened. In this paper, the characteristics of common-mode voltage and bearing voltage are analyzed, firstly under space vector pulse width modulation (SVPWM). After that, the common-mode equivalent circuit model of the motor drive system is established. The frequency characteristics of bearing voltage are revealed, and the safe working area is determined. Then, the frequency characteristics of bearing voltage and current are verified based on IGBT and SiC inverters in experiments. After that, by designing a common-mode filter, the bearing voltage and current are significantly attenuated. Furthermore, the active zero state PWM (AZSPWM) is adopted to reduce the common-mode voltage from the inverter. At the same time, combined with the common-mode filter, the bearing voltage and current are further reduced. The experimental results show that the switching frequency has a decisive effect on the amplitude of bearing voltage and current. The bearing voltage can be attenuated to around half of the reference bearing voltage by using the common-mode filter and AZSPWM strategy, respectively. The combination of the common-mode filter and AZSPWM strategy can reduce the bearing voltage to around one-fourth of the reference bearing voltage, which can effectively reduce the breakdown time and discharge energy of the grease oil film.https://www.mdpi.com/1996-1073/17/5/1109SiC inverterbearing currentcommon-mode filterAZSPWM
spellingShingle Mingliang Yang
Yuan Cheng
Bochao Du
Yukuan Li
Sibo Wang
Shumei Cui
Research on Analysis and Suppression Methods of the Bearing Current for Electric Vehicle Motor Driven by SiC Inverter
Energies
SiC inverter
bearing current
common-mode filter
AZSPWM
title Research on Analysis and Suppression Methods of the Bearing Current for Electric Vehicle Motor Driven by SiC Inverter
title_full Research on Analysis and Suppression Methods of the Bearing Current for Electric Vehicle Motor Driven by SiC Inverter
title_fullStr Research on Analysis and Suppression Methods of the Bearing Current for Electric Vehicle Motor Driven by SiC Inverter
title_full_unstemmed Research on Analysis and Suppression Methods of the Bearing Current for Electric Vehicle Motor Driven by SiC Inverter
title_short Research on Analysis and Suppression Methods of the Bearing Current for Electric Vehicle Motor Driven by SiC Inverter
title_sort research on analysis and suppression methods of the bearing current for electric vehicle motor driven by sic inverter
topic SiC inverter
bearing current
common-mode filter
AZSPWM
url https://www.mdpi.com/1996-1073/17/5/1109
work_keys_str_mv AT mingliangyang researchonanalysisandsuppressionmethodsofthebearingcurrentforelectricvehiclemotordrivenbysicinverter
AT yuancheng researchonanalysisandsuppressionmethodsofthebearingcurrentforelectricvehiclemotordrivenbysicinverter
AT bochaodu researchonanalysisandsuppressionmethodsofthebearingcurrentforelectricvehiclemotordrivenbysicinverter
AT yukuanli researchonanalysisandsuppressionmethodsofthebearingcurrentforelectricvehiclemotordrivenbysicinverter
AT sibowang researchonanalysisandsuppressionmethodsofthebearingcurrentforelectricvehiclemotordrivenbysicinverter
AT shumeicui researchonanalysisandsuppressionmethodsofthebearingcurrentforelectricvehiclemotordrivenbysicinverter