Recycling Coal Fly Ash for Super-Thermal-Insulating Aerogel Fiber Preparation with Simultaneous Al<sub>2</sub>O<sub>3</sub> Extraction

A large quantity of coal fly ash is generated worldwide from thermal power plants, causing a serious environmental threat owing to disposal and storage problems. In this work, for the first time, coal fly ash is converted into advanced and novel aerogel fibers and high-purity α-Al<sub>2</su...

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Main Authors: Jie Gu, Lipeng Liu, Rongrong Zhu, Qiqi Song, Hanqing Yu, Pengjie Jiang, Changqing Miao, Yuxiang Du, Rui Fu, Yaxiong Wang, Yan Hao, Huazheng Sai
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Molecules
Subjects:
Online Access:https://www.mdpi.com/1420-3049/28/24/7978
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author Jie Gu
Lipeng Liu
Rongrong Zhu
Qiqi Song
Hanqing Yu
Pengjie Jiang
Changqing Miao
Yuxiang Du
Rui Fu
Yaxiong Wang
Yan Hao
Huazheng Sai
author_facet Jie Gu
Lipeng Liu
Rongrong Zhu
Qiqi Song
Hanqing Yu
Pengjie Jiang
Changqing Miao
Yuxiang Du
Rui Fu
Yaxiong Wang
Yan Hao
Huazheng Sai
author_sort Jie Gu
collection DOAJ
description A large quantity of coal fly ash is generated worldwide from thermal power plants, causing a serious environmental threat owing to disposal and storage problems. In this work, for the first time, coal fly ash is converted into advanced and novel aerogel fibers and high-purity α-Al<sub>2</sub>O<sub>3</sub>. Silica–bacterial cellulose composite aerogel fibers (CAFs) were synthesized using an in situ sol-gel process under ambient pressure drying. Due to the unique “nanoscale interpenetrating network” (IPN) structure, the CAFs showed wonderful mechanical properties with an optimum tensile strength of 5.0 MPa at an ultimate elongation of 5.8%. Furthermore, CAFs with a high porosity (91.8%) and high specific surface area (588.75 m<sup>2</sup>/g) can inherit advanced features, including excellent thermal insulation, stability over a wide temperature range, and hydrophobicity (contact angle of approximately 144°). Additionally, Al<sub>2</sub>O<sub>3</sub> was simultaneously extracted from the coal fly ash to ensure that the coal fly ash was fully exploited. Overall, low-cost woven CAFs fabrics are suitable for wearable applications and offer a great approach to comprehensively use coal fly ash to address environmental threats.
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spelling doaj.art-152839f24c3d4493b95e12c11ddaf80b2023-12-22T14:27:16ZengMDPI AGMolecules1420-30492023-12-012824797810.3390/molecules28247978Recycling Coal Fly Ash for Super-Thermal-Insulating Aerogel Fiber Preparation with Simultaneous Al<sub>2</sub>O<sub>3</sub> ExtractionJie Gu0Lipeng Liu1Rongrong Zhu2Qiqi Song3Hanqing Yu4Pengjie Jiang5Changqing Miao6Yuxiang Du7Rui Fu8Yaxiong Wang9Yan Hao10Huazheng Sai11School of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaSchool of Chemistry and Chemical Engineering, Inner Mongolia University of Science & Technology, Baotou 014010, ChinaA large quantity of coal fly ash is generated worldwide from thermal power plants, causing a serious environmental threat owing to disposal and storage problems. In this work, for the first time, coal fly ash is converted into advanced and novel aerogel fibers and high-purity α-Al<sub>2</sub>O<sub>3</sub>. Silica–bacterial cellulose composite aerogel fibers (CAFs) were synthesized using an in situ sol-gel process under ambient pressure drying. Due to the unique “nanoscale interpenetrating network” (IPN) structure, the CAFs showed wonderful mechanical properties with an optimum tensile strength of 5.0 MPa at an ultimate elongation of 5.8%. Furthermore, CAFs with a high porosity (91.8%) and high specific surface area (588.75 m<sup>2</sup>/g) can inherit advanced features, including excellent thermal insulation, stability over a wide temperature range, and hydrophobicity (contact angle of approximately 144°). Additionally, Al<sub>2</sub>O<sub>3</sub> was simultaneously extracted from the coal fly ash to ensure that the coal fly ash was fully exploited. Overall, low-cost woven CAFs fabrics are suitable for wearable applications and offer a great approach to comprehensively use coal fly ash to address environmental threats.https://www.mdpi.com/1420-3049/28/24/7978silica aerogel fibercoal fly ashbacterial cellulosehigh strengththermal insulationAl<sub>2</sub>O<sub>3</sub>
spellingShingle Jie Gu
Lipeng Liu
Rongrong Zhu
Qiqi Song
Hanqing Yu
Pengjie Jiang
Changqing Miao
Yuxiang Du
Rui Fu
Yaxiong Wang
Yan Hao
Huazheng Sai
Recycling Coal Fly Ash for Super-Thermal-Insulating Aerogel Fiber Preparation with Simultaneous Al<sub>2</sub>O<sub>3</sub> Extraction
Molecules
silica aerogel fiber
coal fly ash
bacterial cellulose
high strength
thermal insulation
Al<sub>2</sub>O<sub>3</sub>
title Recycling Coal Fly Ash for Super-Thermal-Insulating Aerogel Fiber Preparation with Simultaneous Al<sub>2</sub>O<sub>3</sub> Extraction
title_full Recycling Coal Fly Ash for Super-Thermal-Insulating Aerogel Fiber Preparation with Simultaneous Al<sub>2</sub>O<sub>3</sub> Extraction
title_fullStr Recycling Coal Fly Ash for Super-Thermal-Insulating Aerogel Fiber Preparation with Simultaneous Al<sub>2</sub>O<sub>3</sub> Extraction
title_full_unstemmed Recycling Coal Fly Ash for Super-Thermal-Insulating Aerogel Fiber Preparation with Simultaneous Al<sub>2</sub>O<sub>3</sub> Extraction
title_short Recycling Coal Fly Ash for Super-Thermal-Insulating Aerogel Fiber Preparation with Simultaneous Al<sub>2</sub>O<sub>3</sub> Extraction
title_sort recycling coal fly ash for super thermal insulating aerogel fiber preparation with simultaneous al sub 2 sub o sub 3 sub extraction
topic silica aerogel fiber
coal fly ash
bacterial cellulose
high strength
thermal insulation
Al<sub>2</sub>O<sub>3</sub>
url https://www.mdpi.com/1420-3049/28/24/7978
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