Transformation mechanism of microstructure and residual stress within hardening layer in PSHG

The Pre-stressed Hardening Grinding (PSHG) is presented combining with the advantages of Pre-stressed Grinding and Grinding Hardening. In order to study the variation mechanism of metallographic structure and the residual stress within hardening layer under PSHG, the paper took 45 steel as the exper...

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Main Authors: Shichao XIU, Xiaoliang SHI
Format: Article
Language:English
Published: The Japan Society of Mechanical Engineers 2015-08-01
Series:Journal of Advanced Mechanical Design, Systems, and Manufacturing
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/jamdsm/9/3/9_2015jamdsm0038/_pdf/-char/en
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author Shichao XIU
Xiaoliang SHI
author_facet Shichao XIU
Xiaoliang SHI
author_sort Shichao XIU
collection DOAJ
description The Pre-stressed Hardening Grinding (PSHG) is presented combining with the advantages of Pre-stressed Grinding and Grinding Hardening. In order to study the variation mechanism of metallographic structure and the residual stress within hardening layer under PSHG, the paper took 45 steel as the experimental object and carried on the PSHG experiment. The surface hardening layer with little residual stress was obtained from it. The surface hardness, the wear loss and residual stress were measured and its metallographic structure was observed. Combined with experimental result and the simulation of grinding temperature field, the paper studied the mechanism which the pre-stress influences the metallographic structure and the residual stress. The study shows that parent-phase-hardening and strain-inducing-phase-changing due to applying pre-stress have comprehensive effect on the martensitic phase transformation in the grinding process. And its result indicates that the pre-stress restrains the phase transformation with grinding hardening layer firstly and then promotes it. And then pre-stress affects the residual stress mainly through affecting phase transformation in the typical PSHG. It has the same variation as phase transformation with the increasing of pre-stress in the process.
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spelling doaj.art-156e22a11c3d46439757bb74594bca552022-12-22T00:56:33ZengThe Japan Society of Mechanical EngineersJournal of Advanced Mechanical Design, Systems, and Manufacturing1881-30542015-08-0193JAMDSM0038JAMDSM003810.1299/jamdsm.2015jamdsm0038jamdsmTransformation mechanism of microstructure and residual stress within hardening layer in PSHGShichao XIU0Xiaoliang SHI1School of Mechanical Engineering and Automation, Northeastern UniversitySchool of Mechanical Engineering and Automation, Northeastern UniversityThe Pre-stressed Hardening Grinding (PSHG) is presented combining with the advantages of Pre-stressed Grinding and Grinding Hardening. In order to study the variation mechanism of metallographic structure and the residual stress within hardening layer under PSHG, the paper took 45 steel as the experimental object and carried on the PSHG experiment. The surface hardening layer with little residual stress was obtained from it. The surface hardness, the wear loss and residual stress were measured and its metallographic structure was observed. Combined with experimental result and the simulation of grinding temperature field, the paper studied the mechanism which the pre-stress influences the metallographic structure and the residual stress. The study shows that parent-phase-hardening and strain-inducing-phase-changing due to applying pre-stress have comprehensive effect on the martensitic phase transformation in the grinding process. And its result indicates that the pre-stress restrains the phase transformation with grinding hardening layer firstly and then promotes it. And then pre-stress affects the residual stress mainly through affecting phase transformation in the typical PSHG. It has the same variation as phase transformation with the increasing of pre-stress in the process.https://www.jstage.jst.go.jp/article/jamdsm/9/3/9_2015jamdsm0038/_pdf/-char/engrinding-hardeningsimulation of temperature fieldpre-stressmechanism of phase transformationresidual stresspre-stressed hardening grinding
spellingShingle Shichao XIU
Xiaoliang SHI
Transformation mechanism of microstructure and residual stress within hardening layer in PSHG
Journal of Advanced Mechanical Design, Systems, and Manufacturing
grinding-hardening
simulation of temperature field
pre-stress
mechanism of phase transformation
residual stress
pre-stressed hardening grinding
title Transformation mechanism of microstructure and residual stress within hardening layer in PSHG
title_full Transformation mechanism of microstructure and residual stress within hardening layer in PSHG
title_fullStr Transformation mechanism of microstructure and residual stress within hardening layer in PSHG
title_full_unstemmed Transformation mechanism of microstructure and residual stress within hardening layer in PSHG
title_short Transformation mechanism of microstructure and residual stress within hardening layer in PSHG
title_sort transformation mechanism of microstructure and residual stress within hardening layer in pshg
topic grinding-hardening
simulation of temperature field
pre-stress
mechanism of phase transformation
residual stress
pre-stressed hardening grinding
url https://www.jstage.jst.go.jp/article/jamdsm/9/3/9_2015jamdsm0038/_pdf/-char/en
work_keys_str_mv AT shichaoxiu transformationmechanismofmicrostructureandresidualstresswithinhardeninglayerinpshg
AT xiaoliangshi transformationmechanismofmicrostructureandresidualstresswithinhardeninglayerinpshg