Friction Stir Spot Butt Welding of Dissimilar S45C Steel and 6061-T6 Aluminum Alloy

Friction stir spot welding (FSSW) of dissimilar S45C steel and 6061-T6 aluminum alloy in a butt configuration is experimentally investigated. Butt spot welding is performed using a convex scrolled shoulder tool at different tool rotational speeds. FSSW butt joints are successfully fabricated by offs...

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Bibliographic Details
Main Authors: Kun Gao, Shengwei Zhang, Mounarik Mondal, Soumyabrata Basak, Sung-Tae Hong, Heechan Shim
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/8/1252
Description
Summary:Friction stir spot welding (FSSW) of dissimilar S45C steel and 6061-T6 aluminum alloy in a butt configuration is experimentally investigated. Butt spot welding is performed using a convex scrolled shoulder tool at different tool rotational speeds. FSSW butt joints are successfully fabricated by offsetting the tool to the steel side. The microstructures of the joints fabricated at three different tool rotational speeds are characterized using scanning electron microscopy and energy dispersive spectrometry. Microstructural analysis shows the presence of intermetallic compounds (IMCs) along the steel/aluminum interface. The thickness of the IMC layer and the tensile strength of the joint increase with increasing the tool rotational speed. The results of tensile tests and microstructural analysis show that the joint performance is closely related to the IMCs at the joint interface.
ISSN:2075-4701