Simulation Study on the Effect of Pre-cooling Quenching Process on Deformation of Half Axle Gear After Heat Treatment

Based on the material thermodynamics and heat treatment commercial simulation software,and taking the heat treatment process of the half axle gear of the automobile in a certain enterprise into account,the effect of pre-cooling quenching process on the deformation of the half axle gear is explored....

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Main Authors: Sun Siyuan, Tang Jinyuan, Tang Yalin, Liao Xianggui
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2018-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.05.001
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author Sun Siyuan
Tang Jinyuan
Tang Yalin
Liao Xianggui
author_facet Sun Siyuan
Tang Jinyuan
Tang Yalin
Liao Xianggui
author_sort Sun Siyuan
collection DOAJ
description Based on the material thermodynamics and heat treatment commercial simulation software,and taking the heat treatment process of the half axle gear of the automobile in a certain enterprise into account,the effect of pre-cooling quenching process on the deformation of the half axle gear is explored. The research takes20 Cr Mn Ti half axle gear as the research object,making use of JMat Pro software to establish the performance database of 20 Cr Mn Ti half axle gear and as well as DEFORM software to calculate the quantitative relationship between the process parameters of gear carburizing-quenching and pre-cooling quenching and the deformation after carburizing-quenching of the half axle gear. The study shows that,the overall deformation range of the side gear and the maximum deformation value can be reasonably controlled by selecting the optimized process parameters of gear carburizing-quenching and pre-cooling quenching. As for the half axle gear which studied,the taper of the deformation of the overall shaft hole after heat treatment can be reduced by 12. 9%,and the taper between the tooth end and the shaft end can be reduced by 12. 5%. The DEFORM software is an excellent tool for optimizing the heat treatment process and controlling the heat treatment deformation.
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spelling doaj.art-15b8a8e4790645528bd45887017efdaf2025-01-10T14:42:13ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392018-01-01421729936509Simulation Study on the Effect of Pre-cooling Quenching Process on Deformation of Half Axle Gear After Heat TreatmentSun SiyuanTang JinyuanTang YalinLiao XiangguiBased on the material thermodynamics and heat treatment commercial simulation software,and taking the heat treatment process of the half axle gear of the automobile in a certain enterprise into account,the effect of pre-cooling quenching process on the deformation of the half axle gear is explored. The research takes20 Cr Mn Ti half axle gear as the research object,making use of JMat Pro software to establish the performance database of 20 Cr Mn Ti half axle gear and as well as DEFORM software to calculate the quantitative relationship between the process parameters of gear carburizing-quenching and pre-cooling quenching and the deformation after carburizing-quenching of the half axle gear. The study shows that,the overall deformation range of the side gear and the maximum deformation value can be reasonably controlled by selecting the optimized process parameters of gear carburizing-quenching and pre-cooling quenching. As for the half axle gear which studied,the taper of the deformation of the overall shaft hole after heat treatment can be reduced by 12. 9%,and the taper between the tooth end and the shaft end can be reduced by 12. 5%. The DEFORM software is an excellent tool for optimizing the heat treatment process and controlling the heat treatment deformation.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.05.001DEFORM software20CrMnTi half axle gearCarburizing-quenchingPre-cooling quenchingDeformation
spellingShingle Sun Siyuan
Tang Jinyuan
Tang Yalin
Liao Xianggui
Simulation Study on the Effect of Pre-cooling Quenching Process on Deformation of Half Axle Gear After Heat Treatment
Jixie chuandong
DEFORM software
20CrMnTi half axle gear
Carburizing-quenching
Pre-cooling quenching
Deformation
title Simulation Study on the Effect of Pre-cooling Quenching Process on Deformation of Half Axle Gear After Heat Treatment
title_full Simulation Study on the Effect of Pre-cooling Quenching Process on Deformation of Half Axle Gear After Heat Treatment
title_fullStr Simulation Study on the Effect of Pre-cooling Quenching Process on Deformation of Half Axle Gear After Heat Treatment
title_full_unstemmed Simulation Study on the Effect of Pre-cooling Quenching Process on Deformation of Half Axle Gear After Heat Treatment
title_short Simulation Study on the Effect of Pre-cooling Quenching Process on Deformation of Half Axle Gear After Heat Treatment
title_sort simulation study on the effect of pre cooling quenching process on deformation of half axle gear after heat treatment
topic DEFORM software
20CrMnTi half axle gear
Carburizing-quenching
Pre-cooling quenching
Deformation
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.05.001
work_keys_str_mv AT sunsiyuan simulationstudyontheeffectofprecoolingquenchingprocessondeformationofhalfaxlegearafterheattreatment
AT tangjinyuan simulationstudyontheeffectofprecoolingquenchingprocessondeformationofhalfaxlegearafterheattreatment
AT tangyalin simulationstudyontheeffectofprecoolingquenchingprocessondeformationofhalfaxlegearafterheattreatment
AT liaoxianggui simulationstudyontheeffectofprecoolingquenchingprocessondeformationofhalfaxlegearafterheattreatment