Numerical simulation of periodic fluctuation in electron beam welding pool

In order to further explore the mechanism during electron beam welding, electron beam welding was carried out on a 10mm 2219 aluminum alloy. A three-dimensional electron beam welding model in which volume of fluid (VOF) was combined with dynamic heat source was established using numerical software F...

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Main Authors: YANG Zi-you, FANG Yu-chao, HE Jing-shan
Format: Article
Language:zho
Published: Journal of Materials Engineering 2019-09-01
Series:Cailiao gongcheng
Subjects:
Online Access:http://jme.biam.ac.cn/CN/Y2019/V47/I9/78
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author YANG Zi-you
FANG Yu-chao
HE Jing-shan
author_facet YANG Zi-you
FANG Yu-chao
HE Jing-shan
author_sort YANG Zi-you
collection DOAJ
description In order to further explore the mechanism during electron beam welding, electron beam welding was carried out on a 10mm 2219 aluminum alloy. A three-dimensional electron beam welding model in which volume of fluid (VOF) was combined with dynamic heat source was established using numerical software Fluent to simulate the coupling between keyhole and molten pool. The process and formation of vortex in molten pool were analyzed, the interaction between electron beam and keyhole was also identified and discussed. The results show that the molten pool is divided into three parts through the analysis of liquid metals. The liquid metal in zone Ⅰ maintains the stability of the volume of the molten pool. The surface of the molten pool is enlarged by vortex in zone Ⅱ. Vortex in zone Ⅲ plays an important role in causing the keyhole to collapse. The coupling analysis of electron beam and keyhole wall shows that the electron beam is not uniformly distributed on the keyhole wall,which results in a certain hysteresis at the bottom of keyhole.
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spelling doaj.art-15d74a9cb6dc4711a2168c6641169a462023-01-03T01:58:08ZzhoJournal of Materials EngineeringCailiao gongcheng1001-43811001-43812019-09-01479788310.11868/j.issn.1001-4381.2018.000573201909000573Numerical simulation of periodic fluctuation in electron beam welding poolYANG Zi-you0FANG Yu-chao1HE Jing-shan2Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, ChinaLaboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, ChinaLaboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, ChinaIn order to further explore the mechanism during electron beam welding, electron beam welding was carried out on a 10mm 2219 aluminum alloy. A three-dimensional electron beam welding model in which volume of fluid (VOF) was combined with dynamic heat source was established using numerical software Fluent to simulate the coupling between keyhole and molten pool. The process and formation of vortex in molten pool were analyzed, the interaction between electron beam and keyhole was also identified and discussed. The results show that the molten pool is divided into three parts through the analysis of liquid metals. The liquid metal in zone Ⅰ maintains the stability of the volume of the molten pool. The surface of the molten pool is enlarged by vortex in zone Ⅱ. Vortex in zone Ⅲ plays an important role in causing the keyhole to collapse. The coupling analysis of electron beam and keyhole wall shows that the electron beam is not uniformly distributed on the keyhole wall,which results in a certain hysteresis at the bottom of keyhole.http://jme.biam.ac.cn/CN/Y2019/V47/I9/78electron beam weldingmolten pool behaviourvortexperiodic fluctuationheat source-keyhole coupling
spellingShingle YANG Zi-you
FANG Yu-chao
HE Jing-shan
Numerical simulation of periodic fluctuation in electron beam welding pool
Cailiao gongcheng
electron beam welding
molten pool behaviour
vortex
periodic fluctuation
heat source-keyhole coupling
title Numerical simulation of periodic fluctuation in electron beam welding pool
title_full Numerical simulation of periodic fluctuation in electron beam welding pool
title_fullStr Numerical simulation of periodic fluctuation in electron beam welding pool
title_full_unstemmed Numerical simulation of periodic fluctuation in electron beam welding pool
title_short Numerical simulation of periodic fluctuation in electron beam welding pool
title_sort numerical simulation of periodic fluctuation in electron beam welding pool
topic electron beam welding
molten pool behaviour
vortex
periodic fluctuation
heat source-keyhole coupling
url http://jme.biam.ac.cn/CN/Y2019/V47/I9/78
work_keys_str_mv AT yangziyou numericalsimulationofperiodicfluctuationinelectronbeamweldingpool
AT fangyuchao numericalsimulationofperiodicfluctuationinelectronbeamweldingpool
AT hejingshan numericalsimulationofperiodicfluctuationinelectronbeamweldingpool