Novel Technology for Comprehensive Utilization of Low-Grade Iron Ore

In this study, a novel technology for the comprehensive utilization of low-grade iron ore is presented. For the iron ore with a Fe content of 24.91%, a pilot-scale study of pre-concentration, suspension magnetization roasting, grinding, and low-intensity magnetic separation was conducted, and an iro...

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Bibliographic Details
Main Authors: Xinran Zhu, Yonghong Qin, Yuexin Han, Yanjun Li
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/12/4/493
Description
Summary:In this study, a novel technology for the comprehensive utilization of low-grade iron ore is presented. For the iron ore with a Fe content of 24.91%, a pilot-scale study of pre-concentration, suspension magnetization roasting, grinding, and low-intensity magnetic separation was conducted, and an iron concentrate with a grade of 62.21% and a recovery of 85.72% was obtained. The products were analysed using chemical elemental analysis, particle size analysis, X-ray diffraction, scanning electron microscopy, and vibrating sample magnetometry. The results indicated that hematite was reduced by CO and H<sub>2</sub> mixture and transformed into ferrimagnetic magnetite in the suspension magnetization roasting, which was easily recovered in the subsequent magnetic separation. Additionally, a pre-concentration tailing with a SiO<sub>2</sub> content of 81.55% and a magnetic tailing of the roasted ore with a SiO<sub>2</sub> content of 79.57% were obtained, which can be used as building materials. This presents significant implications for the comprehensive utilization of low-grade iron ore.
ISSN:2075-163X