Induction Thermography for Surface Crack Detection and Depth Determination

In the last few years, induction thermography has been established as a non-destructive testing method for localizing surface cracks in metals. The sample to be inspected is heated with a short induced electrical current pulse, and the infrared camera records—during and after the heating pulse—the t...

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Main Author: Beate Oswald-Tranta
Format: Article
Language:English
Published: MDPI AG 2018-02-01
Series:Applied Sciences
Subjects:
Online Access:http://www.mdpi.com/2076-3417/8/2/257
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author Beate Oswald-Tranta
author_facet Beate Oswald-Tranta
author_sort Beate Oswald-Tranta
collection DOAJ
description In the last few years, induction thermography has been established as a non-destructive testing method for localizing surface cracks in metals. The sample to be inspected is heated with a short induced electrical current pulse, and the infrared camera records—during and after the heating pulse—the temperature distribution at the surface. Transforming the temporal temperature development for each pixel to phase information makes not only highly reliable detection of the cracks possible but also allows an estimation of its depth. Finite element simulations were carried out to investigate how the phase contrast depends on parameters such as excitation frequency, pulse duration, material parameters, crack depth, and inclination angle of the crack. From these results, generalized functions for the dependency of the phase difference on all these parameters were derived. These functions can be used as an excellent guideline as to how measurement parameters should be optimized for a given material to be able to detect cracks and estimate their depth. Several experiments on different samples were also carried out, and the results compared with the simulations showed very good agreement.
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spelling doaj.art-16806b36cf0b40828fc5bbb8651acce42022-12-21T17:33:14ZengMDPI AGApplied Sciences2076-34172018-02-018225710.3390/app8020257app8020257Induction Thermography for Surface Crack Detection and Depth DeterminationBeate Oswald-Tranta0Institute for Automation, University of Leoben, Leoben A-8700, AustriaIn the last few years, induction thermography has been established as a non-destructive testing method for localizing surface cracks in metals. The sample to be inspected is heated with a short induced electrical current pulse, and the infrared camera records—during and after the heating pulse—the temperature distribution at the surface. Transforming the temporal temperature development for each pixel to phase information makes not only highly reliable detection of the cracks possible but also allows an estimation of its depth. Finite element simulations were carried out to investigate how the phase contrast depends on parameters such as excitation frequency, pulse duration, material parameters, crack depth, and inclination angle of the crack. From these results, generalized functions for the dependency of the phase difference on all these parameters were derived. These functions can be used as an excellent guideline as to how measurement parameters should be optimized for a given material to be able to detect cracks and estimate their depth. Several experiments on different samples were also carried out, and the results compared with the simulations showed very good agreement.http://www.mdpi.com/2076-3417/8/2/257thermographyinduction heatingcrack detectioncrack depth
spellingShingle Beate Oswald-Tranta
Induction Thermography for Surface Crack Detection and Depth Determination
Applied Sciences
thermography
induction heating
crack detection
crack depth
title Induction Thermography for Surface Crack Detection and Depth Determination
title_full Induction Thermography for Surface Crack Detection and Depth Determination
title_fullStr Induction Thermography for Surface Crack Detection and Depth Determination
title_full_unstemmed Induction Thermography for Surface Crack Detection and Depth Determination
title_short Induction Thermography for Surface Crack Detection and Depth Determination
title_sort induction thermography for surface crack detection and depth determination
topic thermography
induction heating
crack detection
crack depth
url http://www.mdpi.com/2076-3417/8/2/257
work_keys_str_mv AT beateoswaldtranta inductionthermographyforsurfacecrackdetectionanddepthdetermination