Nonwoven Materials Produced by Melt Electrospinning of Polypropylene Filled with Calcium Carbonate

Nowadays, polypropylene-based nonwovens are used in many areas, from filtration to medicine. One of the methods for obtaining such materials is melt electrospinning. In some cases, it is especially interesting to produce composite fibers with a high degree of filling. In this work, the influence of...

Full description

Bibliographic Details
Main Authors: Sergey N. Malakhov, Petr V. Dmitryakov, Evgeny B. Pichkur, Sergey N. Chvalun
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/12/12/2981
_version_ 1797544730646544384
author Sergey N. Malakhov
Petr V. Dmitryakov
Evgeny B. Pichkur
Sergey N. Chvalun
author_facet Sergey N. Malakhov
Petr V. Dmitryakov
Evgeny B. Pichkur
Sergey N. Chvalun
author_sort Sergey N. Malakhov
collection DOAJ
description Nowadays, polypropylene-based nonwovens are used in many areas, from filtration to medicine. One of the methods for obtaining such materials is melt electrospinning. In some cases, it is especially interesting to produce composite fibers with a high degree of filling. In this work, the influence of the filling degree of isotactic polypropylene with calcium carbonate on the structure and properties of nonwoven materials obtained by melt electrospinning was studied. It was shown that electrospinning is possible, even at a filler content of 50%, while the average diameter of the fibers increases with the growth in the content of calcium carbonate. The addition of sodium stearate significantly reduces the diameter of the fibers (from 10–65 to 2–10 microns) due to reducing viscosity and increasing the electrical conductivity of the melt. Wide-angle X-ray diffraction analysis and IR spectroscopy reveal that the initial polymer and composites are characterized by the presence of stable α-form crystals, while nonwovens show a predominance of smectic mesophase. The addition of calcium carbonate leads to an increase in the hydrophobicity of the composite films, the addition of sodium stearate results in a decrease of hydrophobicity, while all nonwovens demonstrate superhydrophobic properties.
first_indexed 2024-03-10T14:04:36Z
format Article
id doaj.art-16d262f2074c4bc6853f0425b4777adb
institution Directory Open Access Journal
issn 2073-4360
language English
last_indexed 2024-03-10T14:04:36Z
publishDate 2020-12-01
publisher MDPI AG
record_format Article
series Polymers
spelling doaj.art-16d262f2074c4bc6853f0425b4777adb2023-11-21T00:44:46ZengMDPI AGPolymers2073-43602020-12-011212298110.3390/polym12122981Nonwoven Materials Produced by Melt Electrospinning of Polypropylene Filled with Calcium CarbonateSergey N. Malakhov0Petr V. Dmitryakov1Evgeny B. Pichkur2Sergey N. Chvalun3National Research Centre “Kurchatov Institute”, Akademika Kurchatova pl., Moscow 123182, RussiaNational Research Centre “Kurchatov Institute”, Akademika Kurchatova pl., Moscow 123182, RussiaNational Research Centre “Kurchatov Institute”, Akademika Kurchatova pl., Moscow 123182, RussiaNational Research Centre “Kurchatov Institute”, Akademika Kurchatova pl., Moscow 123182, RussiaNowadays, polypropylene-based nonwovens are used in many areas, from filtration to medicine. One of the methods for obtaining such materials is melt electrospinning. In some cases, it is especially interesting to produce composite fibers with a high degree of filling. In this work, the influence of the filling degree of isotactic polypropylene with calcium carbonate on the structure and properties of nonwoven materials obtained by melt electrospinning was studied. It was shown that electrospinning is possible, even at a filler content of 50%, while the average diameter of the fibers increases with the growth in the content of calcium carbonate. The addition of sodium stearate significantly reduces the diameter of the fibers (from 10–65 to 2–10 microns) due to reducing viscosity and increasing the electrical conductivity of the melt. Wide-angle X-ray diffraction analysis and IR spectroscopy reveal that the initial polymer and composites are characterized by the presence of stable α-form crystals, while nonwovens show a predominance of smectic mesophase. The addition of calcium carbonate leads to an increase in the hydrophobicity of the composite films, the addition of sodium stearate results in a decrease of hydrophobicity, while all nonwovens demonstrate superhydrophobic properties.https://www.mdpi.com/2073-4360/12/12/2981melt electrospinningnonwovenscompositespolypropylenecalcium carbonate
spellingShingle Sergey N. Malakhov
Petr V. Dmitryakov
Evgeny B. Pichkur
Sergey N. Chvalun
Nonwoven Materials Produced by Melt Electrospinning of Polypropylene Filled with Calcium Carbonate
Polymers
melt electrospinning
nonwovens
composites
polypropylene
calcium carbonate
title Nonwoven Materials Produced by Melt Electrospinning of Polypropylene Filled with Calcium Carbonate
title_full Nonwoven Materials Produced by Melt Electrospinning of Polypropylene Filled with Calcium Carbonate
title_fullStr Nonwoven Materials Produced by Melt Electrospinning of Polypropylene Filled with Calcium Carbonate
title_full_unstemmed Nonwoven Materials Produced by Melt Electrospinning of Polypropylene Filled with Calcium Carbonate
title_short Nonwoven Materials Produced by Melt Electrospinning of Polypropylene Filled with Calcium Carbonate
title_sort nonwoven materials produced by melt electrospinning of polypropylene filled with calcium carbonate
topic melt electrospinning
nonwovens
composites
polypropylene
calcium carbonate
url https://www.mdpi.com/2073-4360/12/12/2981
work_keys_str_mv AT sergeynmalakhov nonwovenmaterialsproducedbymeltelectrospinningofpolypropylenefilledwithcalciumcarbonate
AT petrvdmitryakov nonwovenmaterialsproducedbymeltelectrospinningofpolypropylenefilledwithcalciumcarbonate
AT evgenybpichkur nonwovenmaterialsproducedbymeltelectrospinningofpolypropylenefilledwithcalciumcarbonate
AT sergeynchvalun nonwovenmaterialsproducedbymeltelectrospinningofpolypropylenefilledwithcalciumcarbonate