Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review

In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), d...

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Main Authors: Asmael Mohammed, Safaei Babak, Kalaf Omer, Zeeshan Qasim, Aldakheel Fadi, Nasir Tauqir, Yang Zhicheng
Format: Article
Language:English
Published: De Gruyter 2022-03-01
Series:Nanotechnology Reviews
Subjects:
Online Access:https://doi.org/10.1515/ntrev-2022-0083
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author Asmael Mohammed
Safaei Babak
Kalaf Omer
Zeeshan Qasim
Aldakheel Fadi
Nasir Tauqir
Yang Zhicheng
author_facet Asmael Mohammed
Safaei Babak
Kalaf Omer
Zeeshan Qasim
Aldakheel Fadi
Nasir Tauqir
Yang Zhicheng
author_sort Asmael Mohammed
collection DOAJ
description In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.
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spelling doaj.art-16d2e05e36bc42c4bbecaff95abc273f2022-12-22T04:28:55ZengDe GruyterNanotechnology Reviews2191-90972022-03-011111408143610.1515/ntrev-2022-0083Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A reviewAsmael Mohammed0Safaei Babak1Kalaf Omer2Zeeshan Qasim3Aldakheel Fadi4Nasir Tauqir5Yang Zhicheng6Department of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyDepartment of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyDepartment of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyDepartment of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyInstitute of Continuum Mechanics, Leibniz Universität Hannover, 30823 Garbsen, GermanyDepartment of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyCollege of Urban and Rural Construction, Zhongkai University of Agriculture and Engineering, Guangzhou 510225, ChinaIn this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.https://doi.org/10.1515/ntrev-2022-0083friction weldingmicrostructurescarbon fiber-reinforced compositeinterlayerparameters
spellingShingle Asmael Mohammed
Safaei Babak
Kalaf Omer
Zeeshan Qasim
Aldakheel Fadi
Nasir Tauqir
Yang Zhicheng
Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review
Nanotechnology Reviews
friction welding
microstructures
carbon fiber-reinforced composite
interlayer
parameters
title Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review
title_full Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review
title_fullStr Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review
title_full_unstemmed Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review
title_short Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review
title_sort recent developments in tensile properties of friction welding of carbon fiber reinforced composite a review
topic friction welding
microstructures
carbon fiber-reinforced composite
interlayer
parameters
url https://doi.org/10.1515/ntrev-2022-0083
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