Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review
In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), d...
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De Gruyter
2022-03-01
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Series: | Nanotechnology Reviews |
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Online Access: | https://doi.org/10.1515/ntrev-2022-0083 |
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author | Asmael Mohammed Safaei Babak Kalaf Omer Zeeshan Qasim Aldakheel Fadi Nasir Tauqir Yang Zhicheng |
author_facet | Asmael Mohammed Safaei Babak Kalaf Omer Zeeshan Qasim Aldakheel Fadi Nasir Tauqir Yang Zhicheng |
author_sort | Asmael Mohammed |
collection | DOAJ |
description | In this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed. |
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id | doaj.art-16d2e05e36bc42c4bbecaff95abc273f |
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language | English |
last_indexed | 2024-04-11T10:50:40Z |
publishDate | 2022-03-01 |
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spelling | doaj.art-16d2e05e36bc42c4bbecaff95abc273f2022-12-22T04:28:55ZengDe GruyterNanotechnology Reviews2191-90972022-03-011111408143610.1515/ntrev-2022-0083Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A reviewAsmael Mohammed0Safaei Babak1Kalaf Omer2Zeeshan Qasim3Aldakheel Fadi4Nasir Tauqir5Yang Zhicheng6Department of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyDepartment of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyDepartment of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyDepartment of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyInstitute of Continuum Mechanics, Leibniz Universität Hannover, 30823 Garbsen, GermanyDepartment of Mechanical Engineering, Eastern Mediterranean University, Famagusta, North Cyprus via Mersin 10, TurkeyCollege of Urban and Rural Construction, Zhongkai University of Agriculture and Engineering, Guangzhou 510225, ChinaIn this review article, the joining of carbon fiber-reinforced polymer composite with metallic materials by using friction welding techniques was discussed and the effects of process parameters on the weld properties were evaluated. Major parameters involved in this process were plunge depth (PD), dwell time, joining time, and tool rotational speed. A successful friction joint of carbon fiber-reinforced poly composite laminate (CF-PPS)-metal was formed with an interlayer film of additional polyphenylene sulfide. In addition, a detailed overview of the friction techniques was discussed, such as friction stir spot welding (FSSW), friction stir welding (FSW), and refill friction stir spot welding (RFSSW). In this current work, we had focused on the parameters, process, and their development during friction welding of similar and dissimilar metals with CFRP joint. Regarding the FSSW review, the best tensile shear load was 7.1 kN obtained from AA5182 and CFRP at a rotational speed of 3,000 rpm and 5 s welding time. The thickness for AA5182 and CFRP are 1.2 and 3 mm, respectively. The most efficient parameters are rotational speed, PD, dwell time, and shoulder penetration depth. In addition, the heat generated during the process parameters, its influence on mechanical and microstructure properties along with the possible defects and internal cracks of the similar and dissimilar welded joints will be reviewed and discussed.https://doi.org/10.1515/ntrev-2022-0083friction weldingmicrostructurescarbon fiber-reinforced compositeinterlayerparameters |
spellingShingle | Asmael Mohammed Safaei Babak Kalaf Omer Zeeshan Qasim Aldakheel Fadi Nasir Tauqir Yang Zhicheng Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review Nanotechnology Reviews friction welding microstructures carbon fiber-reinforced composite interlayer parameters |
title | Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review |
title_full | Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review |
title_fullStr | Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review |
title_full_unstemmed | Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review |
title_short | Recent developments in tensile properties of friction welding of carbon fiber-reinforced composite: A review |
title_sort | recent developments in tensile properties of friction welding of carbon fiber reinforced composite a review |
topic | friction welding microstructures carbon fiber-reinforced composite interlayer parameters |
url | https://doi.org/10.1515/ntrev-2022-0083 |
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