Clean Utilization of Limonite Ore by Suspension Magnetization Roasting Technology

As a typical refractory iron ore, the utilization of limonite ore with conventional mineral processing methods has great limitations. In this study, suspension magnetization roasting technology was developed and utilized to recover limonite ore. The influences of roasting temperature, roasting time,...

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Main Authors: Jianping Jin, Xinran Zhu, Pengchao Li, Yanjun Li, Yuexin Han
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/12/2/260
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author Jianping Jin
Xinran Zhu
Pengchao Li
Yanjun Li
Yuexin Han
author_facet Jianping Jin
Xinran Zhu
Pengchao Li
Yanjun Li
Yuexin Han
author_sort Jianping Jin
collection DOAJ
description As a typical refractory iron ore, the utilization of limonite ore with conventional mineral processing methods has great limitations. In this study, suspension magnetization roasting technology was developed and utilized to recover limonite ore. The influences of roasting temperature, roasting time, and reducing gas concentration on the magnetization roasting process were investigated. The optimal roasting conditions were determined to be a roasting temperature of 480 °C, a roasting time of 12.5 min, and a reducing gas concentration of 20%. Under optimal conditions, an iron concentrate grade of 60.12% and iron recovery of 91.96% was obtained. The phase transformation, magnetism variation, and microstructure evolution behavior were systematically analyzed by X-ray diffraction, vibrating sample magnetometer, and scanning electron microscope. The results indicated that hematite and goethite were eventually transformed into magnetite during the magnetization roasting process. Moreover, the magnetism of roasted products significantly improved due to the formation of ferrimagnetic magnetite in magnetization roasting. This study has implications for the utilization of limonite ore using suspension magnetization roasting technology.
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spelling doaj.art-16ede94c2c58408788faca258a9f22032023-11-23T21:19:20ZengMDPI AGMinerals2075-163X2022-02-0112226010.3390/min12020260Clean Utilization of Limonite Ore by Suspension Magnetization Roasting TechnologyJianping Jin0Xinran Zhu1Pengchao Li2Yanjun Li3Yuexin Han4School of Resources and Civil Engineering, Northeastern University, Shenyang 110819, ChinaSchool of Resources and Civil Engineering, Northeastern University, Shenyang 110819, ChinaSchool of Resources and Civil Engineering, Northeastern University, Shenyang 110819, ChinaSchool of Resources and Civil Engineering, Northeastern University, Shenyang 110819, ChinaSchool of Resources and Civil Engineering, Northeastern University, Shenyang 110819, ChinaAs a typical refractory iron ore, the utilization of limonite ore with conventional mineral processing methods has great limitations. In this study, suspension magnetization roasting technology was developed and utilized to recover limonite ore. The influences of roasting temperature, roasting time, and reducing gas concentration on the magnetization roasting process were investigated. The optimal roasting conditions were determined to be a roasting temperature of 480 °C, a roasting time of 12.5 min, and a reducing gas concentration of 20%. Under optimal conditions, an iron concentrate grade of 60.12% and iron recovery of 91.96% was obtained. The phase transformation, magnetism variation, and microstructure evolution behavior were systematically analyzed by X-ray diffraction, vibrating sample magnetometer, and scanning electron microscope. The results indicated that hematite and goethite were eventually transformed into magnetite during the magnetization roasting process. Moreover, the magnetism of roasted products significantly improved due to the formation of ferrimagnetic magnetite in magnetization roasting. This study has implications for the utilization of limonite ore using suspension magnetization roasting technology.https://www.mdpi.com/2075-163X/12/2/260clean utilizationsuspension magnetization roastinglimonite orephase transformationmagnetism
spellingShingle Jianping Jin
Xinran Zhu
Pengchao Li
Yanjun Li
Yuexin Han
Clean Utilization of Limonite Ore by Suspension Magnetization Roasting Technology
Minerals
clean utilization
suspension magnetization roasting
limonite ore
phase transformation
magnetism
title Clean Utilization of Limonite Ore by Suspension Magnetization Roasting Technology
title_full Clean Utilization of Limonite Ore by Suspension Magnetization Roasting Technology
title_fullStr Clean Utilization of Limonite Ore by Suspension Magnetization Roasting Technology
title_full_unstemmed Clean Utilization of Limonite Ore by Suspension Magnetization Roasting Technology
title_short Clean Utilization of Limonite Ore by Suspension Magnetization Roasting Technology
title_sort clean utilization of limonite ore by suspension magnetization roasting technology
topic clean utilization
suspension magnetization roasting
limonite ore
phase transformation
magnetism
url https://www.mdpi.com/2075-163X/12/2/260
work_keys_str_mv AT jianpingjin cleanutilizationoflimoniteorebysuspensionmagnetizationroastingtechnology
AT xinranzhu cleanutilizationoflimoniteorebysuspensionmagnetizationroastingtechnology
AT pengchaoli cleanutilizationoflimoniteorebysuspensionmagnetizationroastingtechnology
AT yanjunli cleanutilizationoflimoniteorebysuspensionmagnetizationroastingtechnology
AT yuexinhan cleanutilizationoflimoniteorebysuspensionmagnetizationroastingtechnology