Indirect estimate of in loco moisture via normative mineralogy calculation with correction of seasonal effect on itabirite (banded iron formation) of the Pico complex, Quadrilátero Ferrífero, Minas Gerais, Brazil

Abstract Moisture is a critical variable in iron-ore processing, handling and transportation. During beneficiation, excessive moisture may lead to screen and chute clogging. In transportation, moisture values above transportable moisture limit may cause cargo instabilities, especially in regard to v...

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Main Authors: Giulia Marina Cerqueira Dias, Daniel Quinaud Rossi, Diniz Ribeiro
Format: Article
Language:English
Published: Springer 2021-11-01
Series:SN Applied Sciences
Subjects:
Online Access:https://doi.org/10.1007/s42452-021-04865-1
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author Giulia Marina Cerqueira Dias
Daniel Quinaud Rossi
Diniz Ribeiro
author_facet Giulia Marina Cerqueira Dias
Daniel Quinaud Rossi
Diniz Ribeiro
author_sort Giulia Marina Cerqueira Dias
collection DOAJ
description Abstract Moisture is a critical variable in iron-ore processing, handling and transportation. During beneficiation, excessive moisture may lead to screen and chute clogging. In transportation, moisture values above transportable moisture limit may cause cargo instabilities, especially in regard to vessels. Moisture is a non-stationary variable that depends on spatial and time distributions. Therefore, classical estimate methods such as ordinary kriging are not appropriate to calculate moisture values. Here, we present an extension of the Normative Mineralogy Calculation to indirectly estimate moisture, considering seasonal influence. This study in based on three iron-ore mines, Galinheiro, Pico and Sapecado. They are located in the Quadrilátero Ferrífero of Minas Gerais, Brazil, a world-class iron-ore district. The method proposed herein provides useful information that can be applied elsewhere. Our results indicate that compact ores show low moisture values with little seasonal influence, while soft ores and canga (iron-rich duricrust) are strongly influenced seasonally due to higher porosity and greater capacity of retaining water in the crystal structure of minerals, such as goethite. Moisture variations may exceed 2% along the year. Such variations are enough to preclude the beneficiation of certain iron ores during the rainy season. For this reason, moisture has been regarded as an essential variable in short-term mining. Article Highlights Moisture is a critical variable in iron-ore processing, handling and transportation. Moisture depends on spatial and time distributions; hence classical methods are not appropriate to quantitatively estimate it. This study proposes an indirectly estimate of moisture considering seasonal influence. Compact iron ores are little influenced seasonally, while soft iron ores and canga (duricrust) are strongly affected by the rainy season due to their higher porosity and greater capacity of retaining water. The seasonal effect on moisture is an essential variable that must be consider to better effectiveness of iron-ore mining sequencing and beneficiation.
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spelling doaj.art-170183d5a2ee4c61a3e6c09702d4553c2022-12-21T21:46:15ZengSpringerSN Applied Sciences2523-39632523-39712021-11-0131211310.1007/s42452-021-04865-1Indirect estimate of in loco moisture via normative mineralogy calculation with correction of seasonal effect on itabirite (banded iron formation) of the Pico complex, Quadrilátero Ferrífero, Minas Gerais, BrazilGiulia Marina Cerqueira Dias0Daniel Quinaud Rossi1Diniz Ribeiro2Vale S.A., Iron Resource ManagementVale S.A., Iron Resource ManagementVale S.A., Iron Resource ManagementAbstract Moisture is a critical variable in iron-ore processing, handling and transportation. During beneficiation, excessive moisture may lead to screen and chute clogging. In transportation, moisture values above transportable moisture limit may cause cargo instabilities, especially in regard to vessels. Moisture is a non-stationary variable that depends on spatial and time distributions. Therefore, classical estimate methods such as ordinary kriging are not appropriate to calculate moisture values. Here, we present an extension of the Normative Mineralogy Calculation to indirectly estimate moisture, considering seasonal influence. This study in based on three iron-ore mines, Galinheiro, Pico and Sapecado. They are located in the Quadrilátero Ferrífero of Minas Gerais, Brazil, a world-class iron-ore district. The method proposed herein provides useful information that can be applied elsewhere. Our results indicate that compact ores show low moisture values with little seasonal influence, while soft ores and canga (iron-rich duricrust) are strongly influenced seasonally due to higher porosity and greater capacity of retaining water in the crystal structure of minerals, such as goethite. Moisture variations may exceed 2% along the year. Such variations are enough to preclude the beneficiation of certain iron ores during the rainy season. For this reason, moisture has been regarded as an essential variable in short-term mining. Article Highlights Moisture is a critical variable in iron-ore processing, handling and transportation. Moisture depends on spatial and time distributions; hence classical methods are not appropriate to quantitatively estimate it. This study proposes an indirectly estimate of moisture considering seasonal influence. Compact iron ores are little influenced seasonally, while soft iron ores and canga (duricrust) are strongly affected by the rainy season due to their higher porosity and greater capacity of retaining water. The seasonal effect on moisture is an essential variable that must be consider to better effectiveness of iron-ore mining sequencing and beneficiation.https://doi.org/10.1007/s42452-021-04865-1MoistureIron oreItabirite (Banded iron formation, BIF)Indirect estimationMineralogical normative calculation
spellingShingle Giulia Marina Cerqueira Dias
Daniel Quinaud Rossi
Diniz Ribeiro
Indirect estimate of in loco moisture via normative mineralogy calculation with correction of seasonal effect on itabirite (banded iron formation) of the Pico complex, Quadrilátero Ferrífero, Minas Gerais, Brazil
SN Applied Sciences
Moisture
Iron ore
Itabirite (Banded iron formation, BIF)
Indirect estimation
Mineralogical normative calculation
title Indirect estimate of in loco moisture via normative mineralogy calculation with correction of seasonal effect on itabirite (banded iron formation) of the Pico complex, Quadrilátero Ferrífero, Minas Gerais, Brazil
title_full Indirect estimate of in loco moisture via normative mineralogy calculation with correction of seasonal effect on itabirite (banded iron formation) of the Pico complex, Quadrilátero Ferrífero, Minas Gerais, Brazil
title_fullStr Indirect estimate of in loco moisture via normative mineralogy calculation with correction of seasonal effect on itabirite (banded iron formation) of the Pico complex, Quadrilátero Ferrífero, Minas Gerais, Brazil
title_full_unstemmed Indirect estimate of in loco moisture via normative mineralogy calculation with correction of seasonal effect on itabirite (banded iron formation) of the Pico complex, Quadrilátero Ferrífero, Minas Gerais, Brazil
title_short Indirect estimate of in loco moisture via normative mineralogy calculation with correction of seasonal effect on itabirite (banded iron formation) of the Pico complex, Quadrilátero Ferrífero, Minas Gerais, Brazil
title_sort indirect estimate of in loco moisture via normative mineralogy calculation with correction of seasonal effect on itabirite banded iron formation of the pico complex quadrilatero ferrifero minas gerais brazil
topic Moisture
Iron ore
Itabirite (Banded iron formation, BIF)
Indirect estimation
Mineralogical normative calculation
url https://doi.org/10.1007/s42452-021-04865-1
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