Effects of rheological properties and printing speed on molding accuracy of 3D printing basalt fiber cementitious materials
In order to use the material's rheological properties to adjust and optimize the process parameters of 3D printed cement-based materials. The rheological properties of cementitious materials are tested at different settling times with the same ratio. The 3D printing speed (extrusion speed and f...
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Elsevier
2022-11-01
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Series: | Journal of Materials Research and Technology |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785422016623 |
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author | Yu Zhao Guang Yang Lingli Zhu Yahong Ding Xuemao Guan Xikai Wu Zhang Yang |
author_facet | Yu Zhao Guang Yang Lingli Zhu Yahong Ding Xuemao Guan Xikai Wu Zhang Yang |
author_sort | Yu Zhao |
collection | DOAJ |
description | In order to use the material's rheological properties to adjust and optimize the process parameters of 3D printed cement-based materials. The rheological properties of cementitious materials are tested at different settling times with the same ratio. The 3D printing speed (extrusion speed and feed speed) is analyzed based on the 3D printing strip molding accuracy. The test results are indicated as follows. Within the group of seven with settling time for 10 min, 30 min, 50 min, 60 min, 70 min, 80 min and 100 min, the yield stress and plastic viscosity increases with increasing settling time of the freshly mixed cementitious material. The width of the print strips decreases with increasing rheological parameters when the printing speed is fixed. The width of the print strips increases with the increasing the extrusion speed when the rheological parameters and the feed speed are fixed. The width of the print strip decreases as the feed speed increases when the rheological parameters and extrusion speed are fixed. In addition, the feed speed has a greater impact on the uniformity of the print strip, and the extrusion speed only affects the width of the print strip. There is linear correlation between plastic viscosity, static yield stress and extrusion speed, the plastic viscosity has the strongest positive correlation with extrusion speed. The ratio of optimal extrusion speed to optimal feed speed is stabilized between 4 and 5. Therefore, the optimal printing speed can be determined by testing the rheological properties of the material. |
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spelling | doaj.art-1709f2f1e0f5403b97d91ed52d7925bc2022-12-22T03:53:20ZengElsevierJournal of Materials Research and Technology2238-78542022-11-012134623475Effects of rheological properties and printing speed on molding accuracy of 3D printing basalt fiber cementitious materialsYu Zhao0Guang Yang1Lingli Zhu2Yahong Ding3Xuemao Guan4Xikai Wu5Zhang Yang6College of Civil Engineering, Henan Polytechnic University, Jiaozuo, Henan 454003, China; State and Local Joint Engineering Laboratory for Gas Drainage & Ground Control of Deep Mines, Henan Polytechnic University, Jiaozuo 454003, ChinaCollege of Civil Engineering, Henan Polytechnic University, Jiaozuo, Henan 454003, ChinaCollege of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo, Henan 454003, China; Corresponding author.College of Civil Engineering, Henan Polytechnic University, Jiaozuo, Henan 454003, ChinaCollege of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo, Henan 454003, ChinaCollege of Civil Engineering, Henan Polytechnic University, Jiaozuo, Henan 454003, ChinaCollege of Materials Science and Engineering, Henan Polytechnic University, Jiaozuo, Henan 454003, ChinaIn order to use the material's rheological properties to adjust and optimize the process parameters of 3D printed cement-based materials. The rheological properties of cementitious materials are tested at different settling times with the same ratio. The 3D printing speed (extrusion speed and feed speed) is analyzed based on the 3D printing strip molding accuracy. The test results are indicated as follows. Within the group of seven with settling time for 10 min, 30 min, 50 min, 60 min, 70 min, 80 min and 100 min, the yield stress and plastic viscosity increases with increasing settling time of the freshly mixed cementitious material. The width of the print strips decreases with increasing rheological parameters when the printing speed is fixed. The width of the print strips increases with the increasing the extrusion speed when the rheological parameters and the feed speed are fixed. The width of the print strip decreases as the feed speed increases when the rheological parameters and extrusion speed are fixed. In addition, the feed speed has a greater impact on the uniformity of the print strip, and the extrusion speed only affects the width of the print strip. There is linear correlation between plastic viscosity, static yield stress and extrusion speed, the plastic viscosity has the strongest positive correlation with extrusion speed. The ratio of optimal extrusion speed to optimal feed speed is stabilized between 4 and 5. Therefore, the optimal printing speed can be determined by testing the rheological properties of the material.http://www.sciencedirect.com/science/article/pii/S22387854220166233D printingPrint speedRheological propertiesForming accuracyPlastic viscosity |
spellingShingle | Yu Zhao Guang Yang Lingli Zhu Yahong Ding Xuemao Guan Xikai Wu Zhang Yang Effects of rheological properties and printing speed on molding accuracy of 3D printing basalt fiber cementitious materials Journal of Materials Research and Technology 3D printing Print speed Rheological properties Forming accuracy Plastic viscosity |
title | Effects of rheological properties and printing speed on molding accuracy of 3D printing basalt fiber cementitious materials |
title_full | Effects of rheological properties and printing speed on molding accuracy of 3D printing basalt fiber cementitious materials |
title_fullStr | Effects of rheological properties and printing speed on molding accuracy of 3D printing basalt fiber cementitious materials |
title_full_unstemmed | Effects of rheological properties and printing speed on molding accuracy of 3D printing basalt fiber cementitious materials |
title_short | Effects of rheological properties and printing speed on molding accuracy of 3D printing basalt fiber cementitious materials |
title_sort | effects of rheological properties and printing speed on molding accuracy of 3d printing basalt fiber cementitious materials |
topic | 3D printing Print speed Rheological properties Forming accuracy Plastic viscosity |
url | http://www.sciencedirect.com/science/article/pii/S2238785422016623 |
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