Analysis of Local Track Discontinuities and Defects in Railway Switches Based on Track-Side Accelerations

Switches are an essential, safety-critical part of the railway infrastructure. Compared to open tracks, their complex geometry leads to increased dynamic loading on the track superstructure from passing trains, resulting in high maintenance costs. To increase efficiency, condition monitoring methods...

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Main Authors: Susanne Reetz, Taoufik Najeh, Jan Lundberg, Jörn Groos
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/24/2/477
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author Susanne Reetz
Taoufik Najeh
Jan Lundberg
Jörn Groos
author_facet Susanne Reetz
Taoufik Najeh
Jan Lundberg
Jörn Groos
author_sort Susanne Reetz
collection DOAJ
description Switches are an essential, safety-critical part of the railway infrastructure. Compared to open tracks, their complex geometry leads to increased dynamic loading on the track superstructure from passing trains, resulting in high maintenance costs. To increase efficiency, condition monitoring methods specific to railway switches are required. A common approach to track superstructure monitoring is to measure the acceleration caused by vehicle track interaction. Local interruptions in the wheel–rail contact, caused for example by local defects or track discontinuities, appear in the data as transient impact events. In this paper, such transient events are investigated in an experimental setup of a railway switch with track-side acceleration sensors, using frequency and waveform analysis. The aim is to understand if and how the origins of these impact events can be distinguished in the data of this experiment, and what the implications for condition monitoring of local track discontinuities and defects with wayside acceleration sensors are in practice. For the same experimental configuration, individual impact events are shown to be reproducible in waveform and frequency content. Nevertheless, with this track-side sensor setup, the different types of track discontinuities and defects (squats, joints, crossing) could not be clearly distinguished using characteristic frequencies or waveforms. Other factors, such as the location of impact event origin relative to the sensor, are shown to have a much stronger influence. The experimental data suggest that filtering the data to narrow frequency bands around certain natural track frequencies could be beneficial for impact event detection in practice, but differentiating between individual impact event origins requires broadband signals. A multi-sensor setup with time-synchronized acceleration sensors distributed over the switch is recommended.
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spelling doaj.art-1736224adce84ef796b867096decb6f12024-01-29T14:15:10ZengMDPI AGSensors1424-82202024-01-0124247710.3390/s24020477Analysis of Local Track Discontinuities and Defects in Railway Switches Based on Track-Side AccelerationsSusanne Reetz0Taoufik Najeh1Jan Lundberg2Jörn Groos3Institute of Transportation Systems, German Aerospace Center (DLR), 38108 Braunschweig, GermanyDepartment of Civil, Environmental and Natural Resources Engineering, Division of Operation, Maintenance and Acoustics, Luleå University of Technology, 97187 Luleå, SwedenDepartment of Civil, Environmental and Natural Resources Engineering, Division of Operation, Maintenance and Acoustics, Luleå University of Technology, 97187 Luleå, SwedenInstitute of Transportation Systems, German Aerospace Center (DLR), 38108 Braunschweig, GermanySwitches are an essential, safety-critical part of the railway infrastructure. Compared to open tracks, their complex geometry leads to increased dynamic loading on the track superstructure from passing trains, resulting in high maintenance costs. To increase efficiency, condition monitoring methods specific to railway switches are required. A common approach to track superstructure monitoring is to measure the acceleration caused by vehicle track interaction. Local interruptions in the wheel–rail contact, caused for example by local defects or track discontinuities, appear in the data as transient impact events. In this paper, such transient events are investigated in an experimental setup of a railway switch with track-side acceleration sensors, using frequency and waveform analysis. The aim is to understand if and how the origins of these impact events can be distinguished in the data of this experiment, and what the implications for condition monitoring of local track discontinuities and defects with wayside acceleration sensors are in practice. For the same experimental configuration, individual impact events are shown to be reproducible in waveform and frequency content. Nevertheless, with this track-side sensor setup, the different types of track discontinuities and defects (squats, joints, crossing) could not be clearly distinguished using characteristic frequencies or waveforms. Other factors, such as the location of impact event origin relative to the sensor, are shown to have a much stronger influence. The experimental data suggest that filtering the data to narrow frequency bands around certain natural track frequencies could be beneficial for impact event detection in practice, but differentiating between individual impact event origins requires broadband signals. A multi-sensor setup with time-synchronized acceleration sensors distributed over the switch is recommended.https://www.mdpi.com/1424-8220/24/2/477railwayswitchaccelerationfault diagnosistrack superstructuresquat
spellingShingle Susanne Reetz
Taoufik Najeh
Jan Lundberg
Jörn Groos
Analysis of Local Track Discontinuities and Defects in Railway Switches Based on Track-Side Accelerations
Sensors
railway
switch
acceleration
fault diagnosis
track superstructure
squat
title Analysis of Local Track Discontinuities and Defects in Railway Switches Based on Track-Side Accelerations
title_full Analysis of Local Track Discontinuities and Defects in Railway Switches Based on Track-Side Accelerations
title_fullStr Analysis of Local Track Discontinuities and Defects in Railway Switches Based on Track-Side Accelerations
title_full_unstemmed Analysis of Local Track Discontinuities and Defects in Railway Switches Based on Track-Side Accelerations
title_short Analysis of Local Track Discontinuities and Defects in Railway Switches Based on Track-Side Accelerations
title_sort analysis of local track discontinuities and defects in railway switches based on track side accelerations
topic railway
switch
acceleration
fault diagnosis
track superstructure
squat
url https://www.mdpi.com/1424-8220/24/2/477
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AT taoufiknajeh analysisoflocaltrackdiscontinuitiesanddefectsinrailwayswitchesbasedontracksideaccelerations
AT janlundberg analysisoflocaltrackdiscontinuitiesanddefectsinrailwayswitchesbasedontracksideaccelerations
AT jorngroos analysisoflocaltrackdiscontinuitiesanddefectsinrailwayswitchesbasedontracksideaccelerations