Coating of Silicone Monofilaments with Elastic Carbon Black-Silver-Silicone Layers and Their Characterization Especially with Regard to the Change of the Electrical Resistance in Dependence on Strain

Smart textiles have properties that outperform the conventional protective and decorative function of textiles. By integrating special sensors into clothing, body functions and movements can be detected. Piezoresistive sensors measure a change in electrical resistance due to the application of force...

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Main Authors: Kristina Klinkhammer, Ramona Nolden, Rike Brendgen, Manuela Niemeyer, Kerstin Zöll, Anne Schwarz-Pfeiffer
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/4/806
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author Kristina Klinkhammer
Ramona Nolden
Rike Brendgen
Manuela Niemeyer
Kerstin Zöll
Anne Schwarz-Pfeiffer
author_facet Kristina Klinkhammer
Ramona Nolden
Rike Brendgen
Manuela Niemeyer
Kerstin Zöll
Anne Schwarz-Pfeiffer
author_sort Kristina Klinkhammer
collection DOAJ
description Smart textiles have properties that outperform the conventional protective and decorative function of textiles. By integrating special sensors into clothing, body functions and movements can be detected. Piezoresistive sensors measure a change in electrical resistance due to the application of force in the form of stretching, pressure or bending. In order to manufacture such sensors, conventional non-conductive textile materials need to be made conductive by finishing processes. Therefore, a non-conductive silicone monofilament was coated with a conductive carbon silicone and additional silver-containing components and investigated for its suitability as a strain sensor. The changes in electrical resistance and the gauge factor as a measure of the sensitivity of a sensor were measured and calculated. In this publication, the electrical properties of such a filament-based sensor in the context of particle composition and concentration are discussed. The electrical resistance was already significantly reduced in a first step by coating with conductive carbon silicone (145 kΩ). The addition of silver-containing components further reduced the electrical resistance in a second step. Thereby, flat flakes of silver proved to be much more effective than silver-containing particles (5 kΩ at 20% addition). The former was easier to integrate into the coating and formed contact surfaces with each other at higher concentrations. Stretching the samples increased the resistance by enlarging the distance between the conductive components. With 30% silver-coated glass flakes in the coating, the highest gauge factor of 0.33 was achieved. Consequently, the changes in electrical resistance during stretching can be exploited to detect motion and the gauge factor indicates that even small changes in strain can be detected, so the herein developed coated monofilaments are suggested for use as strain sensors. Future work includes matching the particle composition and concentration to the exact application and investigating the sensors in the field.
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spelling doaj.art-1772f32905b341f6a25f50b9226f208d2023-11-23T21:46:12ZengMDPI AGPolymers2073-43602022-02-0114480610.3390/polym14040806Coating of Silicone Monofilaments with Elastic Carbon Black-Silver-Silicone Layers and Their Characterization Especially with Regard to the Change of the Electrical Resistance in Dependence on StrainKristina Klinkhammer0Ramona Nolden1Rike Brendgen2Manuela Niemeyer3Kerstin Zöll4Anne Schwarz-Pfeiffer5Research Institute for Textile and Clothing (FTB), Niederrhein University of Applied Sciences, Webschulstr 31, 41065 Mönchengladbach, GermanyResearch Institute for Textile and Clothing (FTB), Niederrhein University of Applied Sciences, Webschulstr 31, 41065 Mönchengladbach, GermanyResearch Institute for Textile and Clothing (FTB), Niederrhein University of Applied Sciences, Webschulstr 31, 41065 Mönchengladbach, GermanyResearch Institute for Textile and Clothing (FTB), Niederrhein University of Applied Sciences, Webschulstr 31, 41065 Mönchengladbach, GermanyResearch Institute for Textile and Clothing (FTB), Niederrhein University of Applied Sciences, Webschulstr 31, 41065 Mönchengladbach, GermanyResearch Institute for Textile and Clothing (FTB), Niederrhein University of Applied Sciences, Webschulstr 31, 41065 Mönchengladbach, GermanySmart textiles have properties that outperform the conventional protective and decorative function of textiles. By integrating special sensors into clothing, body functions and movements can be detected. Piezoresistive sensors measure a change in electrical resistance due to the application of force in the form of stretching, pressure or bending. In order to manufacture such sensors, conventional non-conductive textile materials need to be made conductive by finishing processes. Therefore, a non-conductive silicone monofilament was coated with a conductive carbon silicone and additional silver-containing components and investigated for its suitability as a strain sensor. The changes in electrical resistance and the gauge factor as a measure of the sensitivity of a sensor were measured and calculated. In this publication, the electrical properties of such a filament-based sensor in the context of particle composition and concentration are discussed. The electrical resistance was already significantly reduced in a first step by coating with conductive carbon silicone (145 kΩ). The addition of silver-containing components further reduced the electrical resistance in a second step. Thereby, flat flakes of silver proved to be much more effective than silver-containing particles (5 kΩ at 20% addition). The former was easier to integrate into the coating and formed contact surfaces with each other at higher concentrations. Stretching the samples increased the resistance by enlarging the distance between the conductive components. With 30% silver-coated glass flakes in the coating, the highest gauge factor of 0.33 was achieved. Consequently, the changes in electrical resistance during stretching can be exploited to detect motion and the gauge factor indicates that even small changes in strain can be detected, so the herein developed coated monofilaments are suggested for use as strain sensors. Future work includes matching the particle composition and concentration to the exact application and investigating the sensors in the field.https://www.mdpi.com/2073-4360/14/4/806carbon black siliconeconductive coatingmetallic fillersultrastretchable sensorresistive sensor
spellingShingle Kristina Klinkhammer
Ramona Nolden
Rike Brendgen
Manuela Niemeyer
Kerstin Zöll
Anne Schwarz-Pfeiffer
Coating of Silicone Monofilaments with Elastic Carbon Black-Silver-Silicone Layers and Their Characterization Especially with Regard to the Change of the Electrical Resistance in Dependence on Strain
Polymers
carbon black silicone
conductive coating
metallic fillers
ultrastretchable sensor
resistive sensor
title Coating of Silicone Monofilaments with Elastic Carbon Black-Silver-Silicone Layers and Their Characterization Especially with Regard to the Change of the Electrical Resistance in Dependence on Strain
title_full Coating of Silicone Monofilaments with Elastic Carbon Black-Silver-Silicone Layers and Their Characterization Especially with Regard to the Change of the Electrical Resistance in Dependence on Strain
title_fullStr Coating of Silicone Monofilaments with Elastic Carbon Black-Silver-Silicone Layers and Their Characterization Especially with Regard to the Change of the Electrical Resistance in Dependence on Strain
title_full_unstemmed Coating of Silicone Monofilaments with Elastic Carbon Black-Silver-Silicone Layers and Their Characterization Especially with Regard to the Change of the Electrical Resistance in Dependence on Strain
title_short Coating of Silicone Monofilaments with Elastic Carbon Black-Silver-Silicone Layers and Their Characterization Especially with Regard to the Change of the Electrical Resistance in Dependence on Strain
title_sort coating of silicone monofilaments with elastic carbon black silver silicone layers and their characterization especially with regard to the change of the electrical resistance in dependence on strain
topic carbon black silicone
conductive coating
metallic fillers
ultrastretchable sensor
resistive sensor
url https://www.mdpi.com/2073-4360/14/4/806
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