The Effect of Corrosion on Crude Oil Distillation Plants

The analysis of the corrosion phenomenon of the installations of the largest refinery in Romania confirmed the existence of its conditions, in the atmospheric distillation plants of crude oil, in the heat exchangers, and in the petrol and diesel hydrofining plants. However, the slightest effect of t...

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Main Authors: Timur Chis, Ancaelena Eliza Sterpu, Olga Valerica Săpunaru
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:ChemEngineering
Subjects:
Online Access:https://www.mdpi.com/2305-7084/6/3/41
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author Timur Chis
Ancaelena Eliza Sterpu
Olga Valerica Săpunaru
author_facet Timur Chis
Ancaelena Eliza Sterpu
Olga Valerica Săpunaru
author_sort Timur Chis
collection DOAJ
description The analysis of the corrosion phenomenon of the installations of the largest refinery in Romania confirmed the existence of its conditions, in the atmospheric distillation plants of crude oil, in the heat exchangers, and in the petrol and diesel hydrofining plants. However, the slightest effect of this phenomenon was found in the dome, the plates, and the exhaust pipes at the top of the distillation column, as well as in the reflux vessel of the atmospheric distillation plant. The main cause of the corrosion phenomenon and the increase in the corrosion areas of the material of the crude oil refining installations is the presence of hydrochloric acid, obtained after incorrect desalination (hydrolysis of calcium and magnesium chloride). To prevent this phenomenon, in laboratory conditions, we tested an antacid inhibitor (alkyl phenol) and a residual product (undistilled polyamine), with the role of supplementing the commercial inhibitor with a cheap product. The effectiveness of these additives was evaluated by introducing specimens made from the material taken from the refining column and from the reflux vessel into a solution of hydrochloric acid of various concentrations (5–15%). This solution was treated with the two corrosion inhibitors, the analysis of their effectiveness being performed at concentrations ranging between 0.05 and 0.2%. In addition, in this article, we deduced the equations of variation of the corrosion rate, depending on the working temperature of the refinery.
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spelling doaj.art-177ec998fd1d41eda34e119644cc40bc2023-11-23T16:03:13ZengMDPI AGChemEngineering2305-70842022-05-01634110.3390/chemengineering6030041The Effect of Corrosion on Crude Oil Distillation PlantsTimur Chis0Ancaelena Eliza Sterpu1Olga Valerica Săpunaru2Chemical and Chemical Engineering Department, Ovidius University Constanta, Mamaia Blv 224, 900450 Constanta, RomaniaChemical and Chemical Engineering Department, Ovidius University Constanta, Mamaia Blv 224, 900450 Constanta, RomaniaChemical and Chemical Engineering Department, Ovidius University Constanta, Mamaia Blv 224, 900450 Constanta, RomaniaThe analysis of the corrosion phenomenon of the installations of the largest refinery in Romania confirmed the existence of its conditions, in the atmospheric distillation plants of crude oil, in the heat exchangers, and in the petrol and diesel hydrofining plants. However, the slightest effect of this phenomenon was found in the dome, the plates, and the exhaust pipes at the top of the distillation column, as well as in the reflux vessel of the atmospheric distillation plant. The main cause of the corrosion phenomenon and the increase in the corrosion areas of the material of the crude oil refining installations is the presence of hydrochloric acid, obtained after incorrect desalination (hydrolysis of calcium and magnesium chloride). To prevent this phenomenon, in laboratory conditions, we tested an antacid inhibitor (alkyl phenol) and a residual product (undistilled polyamine), with the role of supplementing the commercial inhibitor with a cheap product. The effectiveness of these additives was evaluated by introducing specimens made from the material taken from the refining column and from the reflux vessel into a solution of hydrochloric acid of various concentrations (5–15%). This solution was treated with the two corrosion inhibitors, the analysis of their effectiveness being performed at concentrations ranging between 0.05 and 0.2%. In addition, in this article, we deduced the equations of variation of the corrosion rate, depending on the working temperature of the refinery.https://www.mdpi.com/2305-7084/6/3/41refinery columnsdistillation column corrosioncorrosion inhibitorhydrochloric acidundistilled polyaminecorrosion rate
spellingShingle Timur Chis
Ancaelena Eliza Sterpu
Olga Valerica Săpunaru
The Effect of Corrosion on Crude Oil Distillation Plants
ChemEngineering
refinery columns
distillation column corrosion
corrosion inhibitor
hydrochloric acid
undistilled polyamine
corrosion rate
title The Effect of Corrosion on Crude Oil Distillation Plants
title_full The Effect of Corrosion on Crude Oil Distillation Plants
title_fullStr The Effect of Corrosion on Crude Oil Distillation Plants
title_full_unstemmed The Effect of Corrosion on Crude Oil Distillation Plants
title_short The Effect of Corrosion on Crude Oil Distillation Plants
title_sort effect of corrosion on crude oil distillation plants
topic refinery columns
distillation column corrosion
corrosion inhibitor
hydrochloric acid
undistilled polyamine
corrosion rate
url https://www.mdpi.com/2305-7084/6/3/41
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