Failure and mitigation study of packer in the deepwater HTHP gas well considering the temperature-pressure effect during well completion test

During the well completion test of deepwater high temperature and high pressure (HTHP) gas well, the force on the packer changes dramatically, leading to the packer failure and serious consequences. Take consideration of the temperature-pressure effect, the packer force calculation model and the fai...

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Main Authors: Cheng Li, Zhichuan Guan, Bo Zhang, Qing Wang, Hongqiao Xie, Yan Yan, Chao Han
Format: Article
Language:English
Published: Elsevier 2021-08-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X21001842
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author Cheng Li
Zhichuan Guan
Bo Zhang
Qing Wang
Hongqiao Xie
Yan Yan
Chao Han
author_facet Cheng Li
Zhichuan Guan
Bo Zhang
Qing Wang
Hongqiao Xie
Yan Yan
Chao Han
author_sort Cheng Li
collection DOAJ
description During the well completion test of deepwater high temperature and high pressure (HTHP) gas well, the force on the packer changes dramatically, leading to the packer failure and serious consequences. Take consideration of the temperature-pressure effect, the packer force calculation model and the failure judgement flow diagram of packer are established based on the theory of tubing mechanics, the law of momentum conservation, and the liquid PVT properties to evaluate the reliability of packer. Dimensionless formulations to obtain the axial force and the pressure difference are proposed, and ten influencing and controllable factors are chosen to the sensitivity analysis. The results show that seven factors have great influence on the axial force and the pressure difference. Finally, two mitigation methods, installing slip joint on the tubing string and injecting nitrogen gas in the annulus, are studied for axial force and pressure difference, and the concept and calculation method of axial force safety factor are put forward. The mitigation effect of these two methods are all obvious. This study can provide theoretical guidance for packer protection during well completion test of deepwater HTHP gas well, thus can contribute to the development of natural gas and even the mitigation of greenhouse effect.
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spelling doaj.art-178bc9bd34be4c73999d1e3e021149222022-12-21T18:42:37ZengElsevierCase Studies in Thermal Engineering2214-157X2021-08-0126101021Failure and mitigation study of packer in the deepwater HTHP gas well considering the temperature-pressure effect during well completion testCheng Li0Zhichuan Guan1Bo Zhang2Qing Wang3Hongqiao Xie4Yan Yan5Chao Han6School of Petroleum Engineering, China University of Petroleum (East China), Qingdao, 266580, China; Shandong Ultra-deep Drilling Process Control Tech R&D Center, Qingdao, 266580, ChinaSchool of Petroleum Engineering, China University of Petroleum (East China), Qingdao, 266580, China; Shandong Ultra-deep Drilling Process Control Tech R&D Center, Qingdao, 266580, China; Corresponding author. School of Petroleum Engineering, China University of Petroleum (East China), Qingdao, 266580, China.,Research Institute of Safety and Environment Protection Technology, CNPC, Beijing 102206, ChinaCNPC Engineering Technology R&D Company Limited, Beijing 102206, ChinaSinopec Research Institute of Petroleum Engineering, Beijing, 100101, China; State Key Laboratory of Shale Oil and Gas Enrichment Mechanisms and Effective Development, Beijing, 100101, ChinaSchool of Petroleum Engineering, China University of Petroleum (East China), Qingdao, 266580, China; Shandong Ultra-deep Drilling Process Control Tech R&D Center, Qingdao, 266580, ChinaSchool of Petroleum Engineering, China University of Petroleum (East China), Qingdao, 266580, China; Shandong Ultra-deep Drilling Process Control Tech R&D Center, Qingdao, 266580, ChinaDuring the well completion test of deepwater high temperature and high pressure (HTHP) gas well, the force on the packer changes dramatically, leading to the packer failure and serious consequences. Take consideration of the temperature-pressure effect, the packer force calculation model and the failure judgement flow diagram of packer are established based on the theory of tubing mechanics, the law of momentum conservation, and the liquid PVT properties to evaluate the reliability of packer. Dimensionless formulations to obtain the axial force and the pressure difference are proposed, and ten influencing and controllable factors are chosen to the sensitivity analysis. The results show that seven factors have great influence on the axial force and the pressure difference. Finally, two mitigation methods, installing slip joint on the tubing string and injecting nitrogen gas in the annulus, are studied for axial force and pressure difference, and the concept and calculation method of axial force safety factor are put forward. The mitigation effect of these two methods are all obvious. This study can provide theoretical guidance for packer protection during well completion test of deepwater HTHP gas well, thus can contribute to the development of natural gas and even the mitigation of greenhouse effect.http://www.sciencedirect.com/science/article/pii/S2214157X21001842Well completion testDeepwater HTHP wellPackerReliability evaluationDimensionless studyNitrogen gas injection
spellingShingle Cheng Li
Zhichuan Guan
Bo Zhang
Qing Wang
Hongqiao Xie
Yan Yan
Chao Han
Failure and mitigation study of packer in the deepwater HTHP gas well considering the temperature-pressure effect during well completion test
Case Studies in Thermal Engineering
Well completion test
Deepwater HTHP well
Packer
Reliability evaluation
Dimensionless study
Nitrogen gas injection
title Failure and mitigation study of packer in the deepwater HTHP gas well considering the temperature-pressure effect during well completion test
title_full Failure and mitigation study of packer in the deepwater HTHP gas well considering the temperature-pressure effect during well completion test
title_fullStr Failure and mitigation study of packer in the deepwater HTHP gas well considering the temperature-pressure effect during well completion test
title_full_unstemmed Failure and mitigation study of packer in the deepwater HTHP gas well considering the temperature-pressure effect during well completion test
title_short Failure and mitigation study of packer in the deepwater HTHP gas well considering the temperature-pressure effect during well completion test
title_sort failure and mitigation study of packer in the deepwater hthp gas well considering the temperature pressure effect during well completion test
topic Well completion test
Deepwater HTHP well
Packer
Reliability evaluation
Dimensionless study
Nitrogen gas injection
url http://www.sciencedirect.com/science/article/pii/S2214157X21001842
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