Microstructure, mechanical properties and fracture behaviors of large-scale sand-cast Mg-3Y-2Gd-1Nd-0.4Zr alloy

In order to improve the ductility of commercial WE43 alloy and reduce its cost, a Mg-3Y-2Gd-1Nd-0.4Zr alloy with a low amount of rare earths was developed and prepared by sand casting with a differential pressure casting system. Its microstructure, mechanical properties and fracture behaviors in the...

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Main Authors: Lixiang Yang, Yuanding Huang, Zhengquan Hou, Lv Xiao, Yuling Xu, Xiwang Dong, Fei Li, Gerrit Kurz, Baode Sun, Zhongquan Li, Norbert Hort
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2023-08-01
Series:Journal of Magnesium and Alloys
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2213956721002139
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author Lixiang Yang
Yuanding Huang
Zhengquan Hou
Lv Xiao
Yuling Xu
Xiwang Dong
Fei Li
Gerrit Kurz
Baode Sun
Zhongquan Li
Norbert Hort
author_facet Lixiang Yang
Yuanding Huang
Zhengquan Hou
Lv Xiao
Yuling Xu
Xiwang Dong
Fei Li
Gerrit Kurz
Baode Sun
Zhongquan Li
Norbert Hort
author_sort Lixiang Yang
collection DOAJ
description In order to improve the ductility of commercial WE43 alloy and reduce its cost, a Mg-3Y-2Gd-1Nd-0.4Zr alloy with a low amount of rare earths was developed and prepared by sand casting with a differential pressure casting system. Its microstructure, mechanical properties and fracture behaviors in the as-cast, solution-treated and as-aged states were evaluated. It is found that the aged alloy exhibited excellent comprehensive mechanical properties owing to the fine dense plate-shaped β' precipitates formed on prismatic habits during aging at 200 °C for 192 hrs after solution-treated at 500 °C for 24 hrs. Its ultimate tensile strength, yield strength, and elongation at ambient temperature reach to 319 ± 10 MPa, 202 ± 2 MPa and 8.7 ± 0.3% as well as 230 ± 4 MPa, 155 ± 1 MPa and 16.0 ± 0.5% at 250 °C. The fracture mode of as-aged alloy was transferred from cleavage at room temperature to quasi-cleavage and ductile fracture at the test temperature 300 °C. The properties of large-scale components fabricated using the developed Mg-3Y-2Gd-1Nd-0.4Zr alloy are better than those of commercial WE43 alloy, suggesting that the new developed alloy is a good candidate to fabricate the large complex thin-walled components.
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spelling doaj.art-17d493a36ff7452a86621422bde1738a2023-10-13T13:53:47ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672023-08-0111827632775Microstructure, mechanical properties and fracture behaviors of large-scale sand-cast Mg-3Y-2Gd-1Nd-0.4Zr alloyLixiang Yang0Yuanding Huang1Zhengquan Hou2Lv Xiao3Yuling Xu4Xiwang Dong5Fei Li6Gerrit Kurz7Baode Sun8Zhongquan Li9Norbert Hort10Shanghai Key Lab of Advanced High-temperature Materials and Precision Forming and State Key Lab of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China; MagIC - Magnesium Innovation Centre and Institute of Metallic Biomaterials, Helmholtz-Zentrum Hereon, Max-Planck Straße 1, 21502 Geesthacht, Germany; Shanghai Spaceflight Precision Machinery Research Institute, Shanghai 201600, ChinaMagIC - Magnesium Innovation Centre and Institute of Metallic Biomaterials, Helmholtz-Zentrum Hereon, Max-Planck Straße 1, 21502 Geesthacht, GermanyShanghai Spaceflight Precision Machinery Research Institute, Shanghai 201600, ChinaShanghai Spaceflight Precision Machinery Research Institute, Shanghai 201600, China; Corresponding authors.Shanghai Spaceflight Precision Machinery Research Institute, Shanghai 201600, ChinaShanghai Spaceflight Precision Machinery Research Institute, Shanghai 201600, ChinaShanghai Key Lab of Advanced High-temperature Materials and Precision Forming and State Key Lab of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China; Corresponding authors.Institute of Material and Process Design, Helmholtz-Zentrum Hereon, Max-Planck Straße 1, 21502 Geesthacht, GermanyShanghai Key Lab of Advanced High-temperature Materials and Precision Forming and State Key Lab of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, ChinaShanghai Key Lab of Advanced High-temperature Materials and Precision Forming and State Key Lab of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China; Shanghai Spaceflight Precision Machinery Research Institute, Shanghai 201600, ChinaMagIC - Magnesium Innovation Centre and Institute of Metallic Biomaterials, Helmholtz-Zentrum Hereon, Max-Planck Straße 1, 21502 Geesthacht, GermanyIn order to improve the ductility of commercial WE43 alloy and reduce its cost, a Mg-3Y-2Gd-1Nd-0.4Zr alloy with a low amount of rare earths was developed and prepared by sand casting with a differential pressure casting system. Its microstructure, mechanical properties and fracture behaviors in the as-cast, solution-treated and as-aged states were evaluated. It is found that the aged alloy exhibited excellent comprehensive mechanical properties owing to the fine dense plate-shaped β' precipitates formed on prismatic habits during aging at 200 °C for 192 hrs after solution-treated at 500 °C for 24 hrs. Its ultimate tensile strength, yield strength, and elongation at ambient temperature reach to 319 ± 10 MPa, 202 ± 2 MPa and 8.7 ± 0.3% as well as 230 ± 4 MPa, 155 ± 1 MPa and 16.0 ± 0.5% at 250 °C. The fracture mode of as-aged alloy was transferred from cleavage at room temperature to quasi-cleavage and ductile fracture at the test temperature 300 °C. The properties of large-scale components fabricated using the developed Mg-3Y-2Gd-1Nd-0.4Zr alloy are better than those of commercial WE43 alloy, suggesting that the new developed alloy is a good candidate to fabricate the large complex thin-walled components.http://www.sciencedirect.com/science/article/pii/S2213956721002139Magnesium alloyWE43Large-scale sand-castDuctility
spellingShingle Lixiang Yang
Yuanding Huang
Zhengquan Hou
Lv Xiao
Yuling Xu
Xiwang Dong
Fei Li
Gerrit Kurz
Baode Sun
Zhongquan Li
Norbert Hort
Microstructure, mechanical properties and fracture behaviors of large-scale sand-cast Mg-3Y-2Gd-1Nd-0.4Zr alloy
Journal of Magnesium and Alloys
Magnesium alloy
WE43
Large-scale sand-cast
Ductility
title Microstructure, mechanical properties and fracture behaviors of large-scale sand-cast Mg-3Y-2Gd-1Nd-0.4Zr alloy
title_full Microstructure, mechanical properties and fracture behaviors of large-scale sand-cast Mg-3Y-2Gd-1Nd-0.4Zr alloy
title_fullStr Microstructure, mechanical properties and fracture behaviors of large-scale sand-cast Mg-3Y-2Gd-1Nd-0.4Zr alloy
title_full_unstemmed Microstructure, mechanical properties and fracture behaviors of large-scale sand-cast Mg-3Y-2Gd-1Nd-0.4Zr alloy
title_short Microstructure, mechanical properties and fracture behaviors of large-scale sand-cast Mg-3Y-2Gd-1Nd-0.4Zr alloy
title_sort microstructure mechanical properties and fracture behaviors of large scale sand cast mg 3y 2gd 1nd 0 4zr alloy
topic Magnesium alloy
WE43
Large-scale sand-cast
Ductility
url http://www.sciencedirect.com/science/article/pii/S2213956721002139
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