Rate-limiting Mechanisms of Water Removal during the Formation, Vacuum Dewatering, and Wet-pressing of Paper Webs: A Review

Because some of the critical events during the removal of water before the dryer section on a paper machine happen very rapidly within enclosed spaces – such as wet-press nips – there have been persistent challenges in understanding the governing mechanisms. In principle, a fuller understanding of t...

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Main Authors: Martin A. Hubbe, Björn Sjöstrand, Lars Nilsson, Antti Koponen, J. David McDonald
Format: Article
Language:English
Published: North Carolina State University 2020-08-01
Series:BioResources
Subjects:
Online Access:https://bioresources.cnr.ncsu.edu/resources/rate-limiting-mechanisms-of-water-removal-during-the-formation-vacuum-dewatering-and-wet-pressing-of-paper-webs-a-review/
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author Martin A. Hubbe
Björn Sjöstrand
Lars Nilsson
Antti Koponen
J. David McDonald
author_facet Martin A. Hubbe
Björn Sjöstrand
Lars Nilsson
Antti Koponen
J. David McDonald
author_sort Martin A. Hubbe
collection DOAJ
description Because some of the critical events during the removal of water before the dryer section on a paper machine happen very rapidly within enclosed spaces – such as wet-press nips – there have been persistent challenges in understanding the governing mechanisms. In principle, a fuller understanding of the controlling mechanisms, based on evidence, should permit progress in achieving both higher rates of production of paper and more reliable control of paper attributes. In addition, energy can be saved, reducing environmental impacts. The goal of this article is to review published work dealing both with the concepts involved in water removal and evidence upon which existing and new theories can be based. The scope of this review includes all of the papermaking unit operations between the jet coming from the headbox and the final wet-press nip of an industrial-scale paper machine. Published findings support a hypothesis that dewatering rates can be decreased by densification of surface layers, plugging of drainage channels by fines, sealing effects, flocculation, and rewetting. Ways to overcome such effects are also reviewed.
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spelling doaj.art-182a04e988fd4b6c9205651fea7e44f92023-09-18T19:56:58ZengNorth Carolina State UniversityBioResources1930-21262020-08-011549672975510.15376/biores.15.4.HubbeRate-limiting Mechanisms of Water Removal during the Formation, Vacuum Dewatering, and Wet-pressing of Paper Webs: A ReviewMartin A. Hubbe0Björn Sjöstrand1Lars Nilsson2Antti Koponen3J. David McDonald4Department of Forest Biomaterials, North Carolina State University, Campus Box 8005, Raleigh, NC 27695-8005Department of Engineering and Chemical Sciences, Karlstad University; Karlstad, SwedenDepartment of Engineering and Chemical Sciences, Karlstad University; Karlstad, SwedenVTT Tech. Res. Ctr. Finland Ltd, POB 1603, Jyväskylä 40401, FinlandJDMcD Consulting Inc., 97 rue Kerr, Vaudreuil-Dorion, Quebec, Canada J7V OG1Because some of the critical events during the removal of water before the dryer section on a paper machine happen very rapidly within enclosed spaces – such as wet-press nips – there have been persistent challenges in understanding the governing mechanisms. In principle, a fuller understanding of the controlling mechanisms, based on evidence, should permit progress in achieving both higher rates of production of paper and more reliable control of paper attributes. In addition, energy can be saved, reducing environmental impacts. The goal of this article is to review published work dealing both with the concepts involved in water removal and evidence upon which existing and new theories can be based. The scope of this review includes all of the papermaking unit operations between the jet coming from the headbox and the final wet-press nip of an industrial-scale paper machine. Published findings support a hypothesis that dewatering rates can be decreased by densification of surface layers, plugging of drainage channels by fines, sealing effects, flocculation, and rewetting. Ways to overcome such effects are also reviewed.https://bioresources.cnr.ncsu.edu/resources/rate-limiting-mechanisms-of-water-removal-during-the-formation-vacuum-dewatering-and-wet-pressing-of-paper-webs-a-review/drainage ratehydrofoilvacuum flatboxcouch rollpress feltextended-nip press
spellingShingle Martin A. Hubbe
Björn Sjöstrand
Lars Nilsson
Antti Koponen
J. David McDonald
Rate-limiting Mechanisms of Water Removal during the Formation, Vacuum Dewatering, and Wet-pressing of Paper Webs: A Review
BioResources
drainage rate
hydrofoil
vacuum flatbox
couch roll
press felt
extended-nip press
title Rate-limiting Mechanisms of Water Removal during the Formation, Vacuum Dewatering, and Wet-pressing of Paper Webs: A Review
title_full Rate-limiting Mechanisms of Water Removal during the Formation, Vacuum Dewatering, and Wet-pressing of Paper Webs: A Review
title_fullStr Rate-limiting Mechanisms of Water Removal during the Formation, Vacuum Dewatering, and Wet-pressing of Paper Webs: A Review
title_full_unstemmed Rate-limiting Mechanisms of Water Removal during the Formation, Vacuum Dewatering, and Wet-pressing of Paper Webs: A Review
title_short Rate-limiting Mechanisms of Water Removal during the Formation, Vacuum Dewatering, and Wet-pressing of Paper Webs: A Review
title_sort rate limiting mechanisms of water removal during the formation vacuum dewatering and wet pressing of paper webs a review
topic drainage rate
hydrofoil
vacuum flatbox
couch roll
press felt
extended-nip press
url https://bioresources.cnr.ncsu.edu/resources/rate-limiting-mechanisms-of-water-removal-during-the-formation-vacuum-dewatering-and-wet-pressing-of-paper-webs-a-review/
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